{"id":6149,"date":"2026-03-28T09:00:57","date_gmt":"2026-03-28T09:00:57","guid":{"rendered":"https:\/\/wiresawcutter.com\/?p=6149"},"modified":"2026-03-28T09:20:16","modified_gmt":"2026-03-28T09:20:16","slug":"single-wire-saw-for-precision-cutting","status":"publish","type":"post","link":"https:\/\/wiresawcutter.com\/tr\/blog\/single-wire-saw-for-precision-cutting\/","title":{"rendered":"Hassas Kesim i\u00e7in Tek Tel Testere: Teknik K\u0131lavuz"},"content":{"rendered":"
\n

Tek Telli Testereler Sert ve K\u0131r\u0131lgan Malzemeler i\u00e7in Hassas Kesim Nas\u0131l Sa\u011flar<\/strong><\/p>\n

<\/p>\n

\n

H\u0131zl\u0131 \u00d6zellikler: Tek Tel Testere Performans\u0131<\/h3>\n\n\n\n\n\n\n\n\n
Tel \u00c7ap\u0131 Aral\u0131\u011f\u0131<\/td>\n0,12 \u2013 0,35 mm (120 \u2013 350 \u03bcm)<\/td>\n<\/tr>\n
Kesme H\u0131z\u0131<\/td>\n25 m\/s'ye kadar (tek tel); 80 m\/s'ye kadar (end\u00fcstriyel sonsuz)<\/td>\n<\/tr>\n
\u0130ndeksleme Do\u011frulu\u011fu<\/td>\n\u00b10,003 mm (y\u00fcksek hassasiyetli se\u00e7enek)<\/td>\n<\/tr>\n
Y\u00fczey P\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fc (Ra)<\/td>\n0,27 \u2013 0,43 \u03bcm (malzemeye ba\u011fl\u0131)<\/td>\n<\/tr>\n
Kerf Geni\u015fli\u011fi<\/td>\n0,15 \u2013 0,50 mm<\/td>\n<\/tr>\n
Tipik Besleme H\u0131z\u0131<\/td>\n0,1 \u2013 0,4 mm\/dak<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Tek telli testere \u2013 tek telli elmas emdirilmi\u015f tel, normal bir b\u0131\u00e7aktan k\u0131r\u0131lacak bir malzemeden beslenir. (\u00c7o\u011funlukla 24-wafer i\u00e7in kullan\u0131lan \u00e7ok telli testereler di\u011fer uygulamalar i\u00e7in tasarlanm\u0131\u015ft\u0131r.) \u00c7ok telli testerenin aksine tek telli testere, yukar\u0131 besleme operat\u00f6r\u00fcne, telin mesafesine ve kesme a\u00e7\u0131s\u0131na do\u011frudan kontrol sa\u011flar: tek bir \u00e7\u0131k\u0131nt\u0131 in\u015fa etmek.<\/p>\n

Bu talimatlar kesme mekanizmas\u0131n\u0131n bile\u015fenlerini, uyumlu malzemeleri, anahtar makine \u00f6zelliklerini ve pratik se\u00e7im kriterlerini detayland\u0131r\u0131r. Her teknik spesifikasyon veya iddian\u0131n hakemli bir dergiye veya \u00fcretici testine referans\u0131 vard\u0131r.<\/p>\n

<\/p>\n

Tek Telli Testere Nedir ve Nas\u0131l \u00c7al\u0131\u015f\u0131r?<\/h2>\n

\"Tek<\/p>\n

Tek tel testere, tek bir elmas kapl\u0131 teli, dikkatlice kontrol edilen bir gerilim ve besleme h\u0131z\u0131 alt\u0131ndayken bir i\u015f par\u00e7as\u0131ndan iten hassas bir kesici alettir.Kesici bir alet olarak tek tel testere, tala\u015f olu\u015fumu olmadan a\u015f\u0131nd\u0131r\u0131c\u0131lar\u0131n \u00e7\u0131kar\u0131lmas\u0131na ba\u011fl\u0131d\u0131r. Bu, end\u00fcstriyel s\u0131n\u0131f elmas par\u00e7ac\u0131klar\u0131n\u0131n, y\u00fcksek mukavemetli bir \u00e7elik \u00e7ekirdek tel \u00fczerine elektrolizle kaplanm\u0131\u015f veya sinterlenmi\u015f end\u00fcstriyel ta\u015flama ta\u015flar\u0131nda g\u00f6r\u00fclenlere \u00e7ok benzer \u015fekilde kullan\u0131lmas\u0131yla elde edilir. malzeme hedefini ayn\u0131 anda \u00fc\u00e7 i\u015flemle a\u015f\u0131nd\u0131r\u0131r: mikro kesme, mikro k\u0131r\u0131lma ve mikro s\u00fcrme.<\/p>\n

Tel, iki makara aras\u0131nda \u00e7al\u0131\u015f\u0131r (veya sonsuz tel d\u00f6ng\u00fc modelleri durumunda, tel s\u00fcrekli bir d\u00f6ng\u00fcde \u00e7al\u0131\u015f\u0131r), birka\u00e7 mikrometrelik tolerans dahilinde hizal\u0131 kalmas\u0131n\u0131 sa\u011flayan k\u0131lavuz silindirlerden ge\u00e7er. Tel gerilimi, sabit bir gerilimi koruyan bir PLC taraf\u0131ndan kontrol edilen y\u00fck h\u00fccresi kontroll\u00fc bir gerdirme sistemi taraf\u0131ndan izlenir, b\u00f6ylece y\u00fcksek h\u0131zl\u0131 tel testereler i\u00e7in tipik tel gerilimi, daha d\u00fc\u015f\u00fck kapasiteli tel testereler i\u00e7in yakla\u015f\u0131k 50 ila 60 N aras\u0131nda de\u011fi\u015fir End\u00fcstriyel tek telli testere i\u015fleme i\u00e7in 150 N<\/a>. A \u00dcretim S\u00fcre\u00e7leri Dergisi'nde 2024 \u00e7al\u0131\u015fmas\u0131<\/a> elmas tel testerenin, minimum kerf kayb\u0131yla y\u00fcksek y\u00fczey kalitesi \u00fcretme yetene\u011fi nedeniyle yar\u0131 iletken end\u00fcstrisinde bask\u0131n dilim tekni\u011fi haline geldi\u011fini g\u00f6sterdi.<\/p>\n

Kesme s\u0131ras\u0131nda, bir so\u011futucu (veya kesme s\u0131v\u0131s\u0131) \u2013 tipik olarak deiyonize su veya su bazl\u0131 ortam - tala\u015flar\u0131 y\u0131kamak, termal hasar\u0131 en aza indirmek ve elmas telin \u00f6mr\u00fcn\u00fc uzatmak i\u00e7in sa\u011flan\u0131r.Tek tel testerelerde kullan\u0131lan tel \u00e7aplar\u0131 genellikle 0,12 mm ile 0,35 mm aras\u0131ndad\u0131r.Kullan\u0131lan elmas tel genellikle daha kal\u0131n bir kesim olu\u015fturmak i\u00e7in kal\u0131nd\u0131r, b\u00f6ylece daha geni\u015f bir kerf \u00fcretir.<\/p>\n

Daha ince \u00e7apl\u0131 teller daha dar bir \u00e7entik olu\u015fturur ancak k\u0131r\u0131lmay\u0131 \u00f6nlemek i\u00e7in gerilimin ve besleme h\u0131z\u0131n\u0131n artt\u0131r\u0131lmas\u0131 gerekir.<\/p>\n

Pistonlu tahrik (\u015femada g\u00f6sterilmi\u015ftir) ve tek y\u00f6nl\u00fc tahrik makalemizde daha ayr\u0131nt\u0131l\u0131 olarak a\u00e7\u0131klanmaktad\u0131r Elmas tel testereler nas\u0131l \u00e7al\u0131\u015f\u0131r<\/a>.<\/p>\n

\n
\ud83d\udca1<\/span> Anahtar Paket<\/strong><\/div>\n

Tek tel testereler elmas a\u015f\u0131nmal\u0131 de\u011firmen malzemesi Kesme makas\u0131 s\u00f6z konusu de\u011fildir. Termal stres olu\u015fmaz \u2014 \u0131s\u0131ya duyarl\u0131 kristaller ve seramikler i\u00e7in so\u011fuk kesme avantaj\u0131.<\/p>\n

Bu \u00f6zelli\u011fi \u0131s\u0131ya duyarl\u0131 kristaller ve seramikler \u00fczerinde kullan\u0131ma uygun olmas\u0131n\u0131 sa\u011flar.<\/p>\n<\/div>\n

<\/p>\n

Hassas Tel Testere ile Dilimleyebilece\u011finiz Malzemeler<\/h2>\n

\"Hassas<\/p>\n

Hassas bir tel testere, geleneksel bir b\u0131\u00e7ak temas\u0131na kar\u015f\u0131 k\u0131r\u0131lacak hemen hemen her t\u00fcrl\u00fc sert ve k\u0131r\u0131lgan malzemeyi kesecektir.Elmas tel, malzeme ara\u015ft\u0131rmas\u0131, \u00fcretim gofretleme ve onlarca malzeme ailesinde numune haz\u0131rlama i\u00e7in esnek, \u00e7ok ince bir kerf kesme aleti olarak kullan\u0131l\u0131r.<\/p>\n

A\u015fa\u011f\u0131dakiler, g\u00fcn\u00fcm\u00fcz\u00fcn elmas tel testeresi ile elde edilebilecek tipik malzemeleri, sertlik derecelerini ve y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fck de\u011ferlerini \u00f6zetlemektedir:<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Malzeme<\/th>\nMohs Sertli\u011fi<\/th>\nUla\u015f\u0131labilir Ra (\u03bcm)<\/th>\nBirincil Uygulama<\/th>\n<\/tr>\n<\/thead>\n
Silikon (mono\/poli)<\/td>\n6.5<\/td>\n0.35<\/td>\nSilikon gofret kesme<\/a>, PV h\u00fccreleri<\/td>\n<\/tr>\n
Safir<\/td>\n9.0<\/td>\n0,38 \u2013 0,42<\/td>\nLED alt tabakalar, optik pencereler<\/td>\n<\/tr>\n
Silisyum Karb\u00fcr (SiC)<\/td>\n9,0 \u2013 9,5<\/td>\n0,35 \u2013 0,40<\/td>\nSiC gofret kesme<\/a>, g\u00fc\u00e7 elektroni\u011fi<\/td>\n<\/tr>\n
Kuvars \/ Sigortal\u0131 Silikon Cam<\/td>\n7.0<\/td>\n0,30 \u2013 0,38<\/td>\nOptik bile\u015fenler, rezonat\u00f6rler<\/td>\n<\/tr>\n
Silikon Nitr\u00fcr Seramikleri<\/td>\n8.5<\/td>\n0,27 \u2013 0,38<\/td>\nRulman bilyalar\u0131, t\u00fcrbin par\u00e7alar\u0131<\/td>\n<\/tr>\n
Germanyum<\/td>\n6.0<\/td>\n0,30 \u2013 0,35<\/td>\nIR optikleri, tek kristal substratlar<\/td>\n<\/tr>\n
Grafit<\/td>\n1,0 \u2013 2,0<\/td>\n0,40 \u2013 0,50<\/td>\nEDM elektrotlar\u0131, yak\u0131t h\u00fccreleri<\/td>\n<\/tr>\n
NdFeB M\u0131knat\u0131slar<\/td>\n5,5 \u2013 6,0<\/td>\n0.43<\/td>\nMotor rotorlar\u0131, manyetik d\u00fczenekler<\/td>\n<\/tr>\n
Paslanmaz \u00c7elik (ince b\u00f6l\u00fcmler)<\/td>\n5,5 \u2013 6,5<\/td>\n0,50 \u2013 0,60<\/td>\nT\u0131bbi cihazlar, mikro bile\u015fenler<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bu tabloda al\u0131nt\u0131lanan Ra (ortalama y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fc) de\u011ferleri bir dizi farkl\u0131 dergi makalesinden elde edilmi\u015ftir: silikon nitr\u00fcr seramikleri i\u00e7in veriler a MDPI Micromachines'de yay\u0131nlanan 2023 \u00e7al\u0131\u015fmas\u0131<\/a> dergi, polikristalin silikon verileri ScienceDirect, elmas tel testere optimizasyonuna odaklan\u0131yor<\/a>, ve NdFeB m\u0131knat\u0131s\u0131 i\u00e7in veriler a Farkl\u0131 s\u00fcre\u00e7 parametrelerine g\u00f6re 2025 Materyal dergisi<\/a>.<\/p>\n

Bu malzemeler aras\u0131ndaki ortak payda, t\u00fcm tipik testere b\u0131\u00e7aklar\u0131 \u00e7atlama, yontma neden ya da numune i\u00e7ine \u00e7ok fazla \u0131s\u0131 getirmek yeterince k\u0131r\u0131lgand\u0131r.tek tel elmas kesme i\u015fleminde, a\u015f\u0131nd\u0131r\u0131c\u0131 haddeleme kuvveti, ba\u011flanma ve ar\u0131zay\u0131 \u00f6nlemek i\u00e7in tel y\u00fcz\u00fcn\u00fcn temas uzunlu\u011fu boyunca yay\u0131lm\u0131\u015f elmas taneleri binlerce aras\u0131nda e\u015fit olarak da\u011f\u0131t\u0131l\u0131r.<\/p>\n

<\/p>\n

Kesme Do\u011frulu\u011funu Belirleyen Temel \u00d6zellikler<\/h2>\n

\"Kesme<\/p>\n

Be\u015f temel parametre, ayn\u0131 makinede tek tel testereyle \u00fcretilen her kesimin konumland\u0131rma do\u011frulu\u011funu, y\u00fczey kalitesini ve tekrarlanabilirli\u011fini etkiler: Birbirlerini do\u011frudan nas\u0131l etkilediklerini bilmek, ilk kurulum ve bask\u0131 i\u015flemi s\u0131ras\u0131nda denemelerin, kay\u0131plar\u0131n ve trajik ar\u0131zalar\u0131n \u00f6nlenmesine yard\u0131mc\u0131 olacakt\u0131r.<\/p>\n

Tel h\u0131z\u0131 do\u011frudan y\u00fczey bitirmek kalitesini etkileyecektir.kesme i\u015flemi h\u0131zland\u0131rmak muhtemelen her a\u015f\u0131nd\u0131r\u0131c\u0131 tah\u0131l ve kesme b\u00f6lgesi i\u00e7ine kesme derinli\u011fini azaltacak, daha p\u00fcr\u00fczs\u00fcz bir y\u00fczey bitirmek \u00fcreten. 'deki son veriler PMC (Ulusal T\u0131p K\u00fct\u00fcphanesi)<\/a> tel h\u0131z\u0131n\u0131 dakikada 1.000 metreden 1.400 metreye \u00e7\u0131karman\u0131n tek kristal silikondaki Ra'y\u0131 \u00f6l\u00e7\u00fclebilir \u015fekilde azaltabilece\u011fini g\u00f6stermi\u015ftir. Tipik tek telli makineler 12-25 m\/sn'de kesilir. ve b\u00fcy\u00fct\u00fclm\u00fc\u015f telli makineler 80 m\/sn'de i\u015flenir.<\/p>\n

Besleme h\u0131z\u0131, telin i\u015f par\u00e7as\u0131na ne kadar h\u0131zl\u0131 beslendi\u011fi de y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fc kalitesini etkileyecektir. Dakikada 0,1\u20130,4 milimetrelik hava\/otomatik besleme h\u0131zlar\u0131 kesme kuvvetini d\u00fc\u015f\u00fck tutma, y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fcn\u00fc azaltma ve daha uzun d\u00f6ng\u00fcler y\u00fcr\u00fctme e\u011filiminde olacakt\u0131r. Agresif ayarlar\u0131n y\u00fczey alt\u0131 mikro k\u0131r\u0131lma ve ince ve k\u0131r\u0131lgan numunelerdeki mikro \u00e7atlaklar\u0131n neden oldu\u011fu ar\u0131zalara neden olabilece\u011fi, yaln\u0131zca cilalamadan sonra g\u00f6r\u00fclebilece\u011fi konusunda uyar\u0131lmal\u0131d\u0131r - hem operat\u00f6r hem de elmas tel i\u00e7in maliyetleri art\u0131ran karanl\u0131kta gizlenen trajediler.<\/p>\n

Tel gerilimi tel \u00e7ap\u0131 ve malzeme sertli\u011fi ile e\u015fle\u015ftirilmelidir. \u00c7o\u011fu tek tel testere i\u00e7in tipik gerilim rakamlar\u0131 50 ila 60 N aras\u0131nda de\u011fi\u015fir. 5 mm'den k\u00fc\u00e7\u00fck s\u00fcper ince kesitlerdeki a\u015f\u0131r\u0131 y\u00fcksek gerilim, numunenin \u00e7\u0131k\u0131\u015f kenar\u0131nda \u00f6nemli sapmalar ve mikro \u00e7atlamalar \u00fcretir. gibi makineler SW5030CLNC-C tek tel testere<\/a> y\u00fck h\u00fccresi izleme geriliminden gelen geri bildirimle PLC tabanl\u0131 gerilim kontrol\u00fc \u00f6zelli\u011fi.<\/p>\n

\u0130ndeksleme do\u011frulu\u011fu kesimler aras\u0131ndaki konumland\u0131rman\u0131n tekrarlanabilirli\u011fini etkiler.Tipik sistemler 0,050 mm., 0,003 mm'ye ula\u015fan y\u00fcksek \u00e7ekme makineleri sa\u011flar.Belirli fotovoltaik \u00f6zellikler i\u00e7in 10 um veya daha az kal\u0131nl\u0131kta gerekli tutarl\u0131l\u0131\u011fa sahip levha uygulamalar\u0131nda kritiktir.<\/p>\n

Kesme s\u0131v\u0131s\u0131 y\u00fcn \u00f6mr\u00fcn\u00fc ve y\u00fczey \u00f6zelliklerini etkiler.Silikon ve seramik ile kullan\u0131m i\u00e7in deiyonize su kan\u0131tlanm\u0131\u015ft\u0131r.onaylanmam\u0131\u015f filtreleme ile musluk suyu, mineralleri elmas tel kesme i\u015flemine sokar, kesme i\u015flemi s\u0131ras\u0131nda olu\u015fan birimlerin s\u0131ralar\u0131 boyunca bulunan elmas \u00fczerine montaj a\u015f\u0131nd\u0131r\u0131c\u0131 par\u00e7ac\u0131klar\u0131 daha y\u00fcksek bir kay\u0131p oran\u0131nda giyerek: alan testi, jet deiyonize su yerine karbon mikro g\u00f6zenekli filtreli ortak bir su muslu\u011fu de\u011fi\u015ftirildi\u011finde tel \u00f6mr\u00fcnde 30-40% azalma g\u00f6stermi\u015ftir.<\/p>\n

<\/p>\n

\n

\ud83d\udcd0 M\u00fchendislik Notu<\/strong><\/p>\n

Kal\u0131nl\u0131\u011f\u0131 5 mm'nin alt\u0131ndaki numuneler i\u00e7in, kesim ayar\u0131 b\u00fcy\u00fck \u00f6l\u00e7\u00fcde azalt\u0131lmal\u0131d\u0131r: 30-40 N gerilime kadar, 0,1 mm \/ dak. besleme h\u0131z\u0131, silikon ve SiC numunelerinde 0,35 m y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fcn\u00fc hedefleyen.Son kesim parametreleri, levha geometrisini belirliyorsa, SEMI M69 gereksinimlerinde belirlenen spesifikasyonlara kar\u015f\u0131l\u0131k gelmelidir.<\/p>\n<\/div>\n

\n
\u26a0\ufe0f<\/span> Yayg\u0131n Hata<\/strong><\/div>\n

Operat\u00f6rler bazen t\u00fcketimi azaltmak i\u00e7in deiyonize su veya kesme s\u0131v\u0131s\u0131 yerine musluk suyu kullanacaklard\u0131r.Tel boyunca mineral birikintileri a\u015f\u0131nd\u0131r\u0131c\u0131 par\u00e7ac\u0131\u011f\u0131n i\u00e7inden elmas a\u015f\u0131nmas\u0131n\u0131 h\u0131zland\u0131r\u0131r, b\u00f6ylece tanecikler aras\u0131 kay\u0131p artar ve genel tel \u00f6mr\u00fc 200'den fazla kesimden makara ba\u015f\u0131na 120'den az tel kesimine d\u00fc\u015f\u00fcr\u00fclebilir.<\/p>\n<\/div>\n

<\/p>\n

Elmas Tel vs A\u015f\u0131nd\u0131r\u0131c\u0131 Bulama\u00e7 Tel: Hangi Kesme Y\u00f6ntemi \u0130htiya\u00e7lar\u0131n\u0131za Uygun?<\/h2>\n

Tel kesmeye y\u00f6nelik temelde farkl\u0131 iki yakla\u015f\u0131m\u0131n bilgisi \u00f6nemlidir: sabit a\u015f\u0131nd\u0131r\u0131c\u0131ya kar\u015f\u0131 serbest a\u015f\u0131nd\u0131r\u0131c\u0131 bulama\u00e7, \u00e7\u00fcnk\u00fc her birinin bir malzemeyi test ederken \u00f6l\u00e7\u00fclebilir yararlar\u0131 ve dezavantajlar\u0131 vard\u0131r ve kritik ya\u015fam beklentisi hususlar\u0131. Bu kar\u015f\u0131la\u015ft\u0131rmada veriler bir \u00e7al\u0131\u015fma makalesinden al\u0131nm\u0131\u015ft\u0131r Procedia Manufacturing, g\u00fcne\u015f silikon levhalar\u0131n\u0131n elmas telli testerelenmesinde farkl\u0131 \u00fcretim tekniklerini tart\u0131\u015f\u0131yor<\/a>.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nElmas Tel (Sabit A\u015f\u0131nd\u0131r\u0131c\u0131)<\/th>\nBulama\u00e7 Tel (Serbest A\u015f\u0131nd\u0131r\u0131c\u0131)<\/th>\n<\/tr>\n<\/thead>\n
Kerf Geni\u015fli\u011fi<\/td>\n0,15 \u2013 0,26 mm<\/td>\n0,20 \u2013 0,35 mm<\/td>\n<\/tr>\n
Malzeme Kayb\u0131n\u0131n Azalt\u0131lmas\u0131<\/td>\nBulama\u00e7tan 30%'ye kadar daha az<\/td>\nTemel \u00e7izgi<\/td>\n<\/tr>\n
Kesme H\u0131z\u0131<\/td>\nE\u015fde\u011fer kerf'de 2\u20133\u00d7 daha h\u0131zl\u0131<\/td>\nTemel \u00e7izgi<\/td>\n<\/tr>\n
So\u011futucu Tipi<\/td>\nSu bazl\u0131 (geri d\u00f6n\u00fc\u015ft\u00fcr\u00fclebilir)<\/td>\nSiC a\u015f\u0131nd\u0131r\u0131c\u0131 bulama\u00e7 (bertaraf gereklidir)<\/td>\n<\/tr>\n
Y\u00fczey P\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fc (Ra)<\/td>\n0,27 \u2013 0,43 \u03bcm<\/td>\n0,30 \u2013 0,50 \u03bcm<\/td>\n<\/tr>\n
\u00c7evresel Etki<\/td>\nDaha d\u00fc\u015f\u00fck (tehlikeli bulama\u00e7 at\u0131\u011f\u0131 yok)<\/td>\nDaha y\u00fcksek (bulama\u00e7 bertaraf maliyetleri)<\/td>\n<\/tr>\n
En Uygun<\/td>\nSilikon, SiC, safir levha<\/td>\n\u00d6zel kristaller, y\u00f6nlendirilmi\u015f kesikler<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

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\u2714 Elmas Tel Avantajlar\u0131<\/strong><\/p>\n