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Phone: +86 181-1645-5490
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Email: Sales18@DongheScience.com
SW5030CLNC-C Single Wire Cutting Machine
The SW5030CLNC-C single wire cutting machine utilizes reciprocating grinding principles with diamond wire for cutting and profiling hard and brittle materials including:
- Single crystal silicon
- Ceramics
- Glass
- Precious metals
- Graphite materials
- Silicon carbide crystals
Key Features
Advanced Precision Control System
- Proprietary Donghe Technology control algorithms
- Servo bus control for all axes
- 23-bit absolute position detection
- 4K position control refresh frequency
- Ensures high wire speed and high tension stability during diamond wire operation
Versatile Wire Diameter Compatibility
- Wire diameter range: 0.12~0.5mm
- Balances cutting efficiency with minimal surface damage
- Ideal for applications requiring low edge chipping and surface damage
- Perfect for photomasks, glass substrates with tight processing margins
Industrial-Grade Performance
- Continuous long-term operation capability
- Significantly reduces labor and consumable costs
- Suitable for complex profiling tasks (silicon carbide crystal sampling, debarking, ceramic plates)
- Accommodates minimal processing margins
Flexible Clamping Options
- Standard configuration: Linear vise
- Optional: Rotary fixture for higher efficiency and lower consumable costs
Equipment Description and Main Configuration
Equipment Name: Multi-wire Cutting Machine
Model: SW5030CLNC-C
Brand: DongheScience
Manufacturer: Shanghai Donghe Electromechanical Technology Co., Ltd.
Physical Specifications
- Main Unit Dimensions (L×W×H): Approximately 3580×2100×2300mm
- Main Material: Cast iron frame structure
- Processing Object: Graphite materials
- Structure Type: Cast iron + steel structure, frame table configuration
- Total Weight: Approximately 4200kg
Cutting Method
- Slicing Method: Workpiece moves horizontally in X direction for cutting, Y direction for slice thickness
- Profile Cutting: Standard wire cutting CNC system; optional FANUC, SIEMENS or other universal CNC systems
Working Principle
- X/Y Rectangular Coordinate Configuration: Two axes that can operate independently or perform planar interpolation
- Control System: PLC + CNC system
- Diamond Wire Operation: High-speed reciprocating motion for workpiece cutting
- Lubrication: Oil injection lubrication system
- Safety: Fully enclosed protective cover
- Coolant System: Stainless steel cutting fluid circulation and filtration system
Notes
When ordering, individual parameters may be slightly adjusted according to functional requirements. Accurate parameters shall be subject to the accompanying documents at the time of delivery.
Main Components List
| Component | Brand | Quantity |
|---|---|---|
| Base Assembly | Donghe | 1 set |
| Wire Pay-off and Take-up Assembly | Donghe | 1 set |
| Wire Frame Assembly | Donghe | 1 set |
| Operation Box Assembly | Donghe | 1 set |
| Water Tank Assembly | Donghe | 1 set |
| Guide Wheel Adjustment Assembly | Donghe | 1 set |
| Deviation Correction Wheel Assembly | Donghe | 2 sets |
| Wire Break Detection Assembly | Donghe | 2 sets |
| Electrical Box Assembly | Donghe | 1 set |
| Wire Guide Wheel Assembly | Donghe | 4 sets |
| Wire Winding Assembly | Donghe | 2 sets |
| Cover Shell Assembly | Donghe | 1 set |
| Worktable Assembly | Donghe | 1 unit |
| Electrical Components | Delixi/Chint/Schneider brands | 1 batch |
| PLC and Expansion Modules | Inovance | 1 set |
| Control Motors and Drivers | Domestic brands | 1 set |
Technical Parameters
| Item | Technical Specification |
|---|---|
| Maximum Workpiece Size (W×H×D) | Approximately 500×500×300mm |
| Diamond Wire | |
| Wire Diameter | ø0.25mm |
| Wire Spool Capacity | 25KM |
| Travel Method | Reciprocating |
| Tension Range | 12-60N |
| Tension Control Method | Servo torque control / Mechanical tension control |
| Maximum Reciprocating Wire Speed | 1800m/min |
| Acceleration/Deceleration Time | 5s |
| Tension Control Servo Power × Units | 2.2KW × 2 units |
| Worktable | |
| Worktable Travel | 500×500mm |
| Automatic Cutting Feed Speed | 0.1-6mm/min |
| Manual Feed Speed | 0.1-6mm/s |
| Feed Position Control Accuracy | 0.01mm |
| Feed Position Display Resolution | 0.001mm |
| Wire Pay-off and Take-up | |
| Motor Power × Units | 4.5KW × 2 units |
| Oil Mist Treatment | |
| Waste Gas Collection Device Capacity | 2.2KW |
| Overall Weight | Approximately 4200kg |
| Overall Dimensions (L×W×H) | Approximately 3580×2100×2300mm |
| Power Supply | |
| Voltage | Three-phase five-wire system, 380V/50Hz |
| Rated Power | Approximately 19KW |









