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SW5030CLNC-C Single Wire Cutting Machine

The SW5030CLNC-C single wire cutting machine utilizes reciprocating grinding principles with diamond wire for cutting and profiling hard and brittle materials including:

  • Single crystal silicon
  • Ceramics
  • Glass
  • Precious metals
  • Graphite materials
  • Silicon carbide crystals
SKU: sw5030clnc-c-single-wire-cutting-machine Category:
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Key Features

Advanced Precision Control System

  • Proprietary Donghe Technology control algorithms
  • Servo bus control for all axes
  • 23-bit absolute position detection
  • 4K position control refresh frequency
  • Ensures high wire speed and high tension stability during diamond wire operation

Versatile Wire Diameter Compatibility

  • Wire diameter range: 0.12~0.5mm
  • Balances cutting efficiency with minimal surface damage
  • Ideal for applications requiring low edge chipping and surface damage
  • Perfect for photomasks, glass substrates with tight processing margins

Industrial-Grade Performance

  • Continuous long-term operation capability
  • Significantly reduces labor and consumable costs
  • Suitable for complex profiling tasks (silicon carbide crystal sampling, debarking, ceramic plates)
  • Accommodates minimal processing margins

Flexible Clamping Options

  • Standard configuration: Linear vise
  • Optional: Rotary fixture for higher efficiency and lower consumable costs

Equipment Description and Main Configuration

Equipment Name: Multi-wire Cutting Machine
Model: SW5030CLNC-C
Brand: DongheScience
Manufacturer: Shanghai Donghe Electromechanical Technology Co., Ltd.

Physical Specifications

  • Main Unit Dimensions (L×W×H): Approximately 3580×2100×2300mm
  • Main Material: Cast iron frame structure
  • Processing Object: Graphite materials
  • Structure Type: Cast iron + steel structure, frame table configuration
  • Total Weight: Approximately 4200kg

Cutting Method

  • Slicing Method: Workpiece moves horizontally in X direction for cutting, Y direction for slice thickness
  • Profile Cutting: Standard wire cutting CNC system; optional FANUC, SIEMENS or other universal CNC systems

Working Principle

  1. X/Y Rectangular Coordinate Configuration: Two axes that can operate independently or perform planar interpolation
  2. Control System: PLC + CNC system
  3. Diamond Wire Operation: High-speed reciprocating motion for workpiece cutting
  4. Lubrication: Oil injection lubrication system
  5. Safety: Fully enclosed protective cover
  6. Coolant System: Stainless steel cutting fluid circulation and filtration system

Notes

When ordering, individual parameters may be slightly adjusted according to functional requirements. Accurate parameters shall be subject to the accompanying documents at the time of delivery.

Main Components List

Component Brand Quantity
Base Assembly Donghe 1 set
Wire Pay-off and Take-up Assembly Donghe 1 set
Wire Frame Assembly Donghe 1 set
Operation Box Assembly Donghe 1 set
Water Tank Assembly Donghe 1 set
Guide Wheel Adjustment Assembly Donghe 1 set
Deviation Correction Wheel Assembly Donghe 2 sets
Wire Break Detection Assembly Donghe 2 sets
Electrical Box Assembly Donghe 1 set
Wire Guide Wheel Assembly Donghe 4 sets
Wire Winding Assembly Donghe 2 sets
Cover Shell Assembly Donghe 1 set
Worktable Assembly Donghe 1 unit
Electrical Components Delixi/Chint/Schneider brands 1 batch
PLC and Expansion Modules Inovance 1 set
Control Motors and Drivers Domestic brands 1 set

Technical Parameters

Item Technical Specification
Maximum Workpiece Size (W×H×D) Approximately 500×500×300mm
Diamond Wire  
Wire Diameter ø0.25mm
Wire Spool Capacity 25KM
Travel Method Reciprocating
Tension Range 12-60N
Tension Control Method Servo torque control / Mechanical tension control
Maximum Reciprocating Wire Speed 1800m/min
Acceleration/Deceleration Time 5s
Tension Control Servo Power × Units 2.2KW × 2 units
Worktable  
Worktable Travel 500×500mm
Automatic Cutting Feed Speed 0.1-6mm/min
Manual Feed Speed 0.1-6mm/s
Feed Position Control Accuracy 0.01mm
Feed Position Display Resolution 0.001mm
Wire Pay-off and Take-up  
Motor Power × Units 4.5KW × 2 units
Oil Mist Treatment  
Waste Gas Collection Device Capacity 2.2KW
Overall Weight Approximately 4200kg
Overall Dimensions (L×W×H) Approximately 3580×2100×2300mm
Power Supply  
Voltage Three-phase five-wire system, 380V/50Hz
Rated Power Approximately 19KW