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J5010H Vertical Internal Slicing Machine

The J5010H is a precision vertical internal slicing machine that utilizes an internal circular blade coated with diamond powder for cutting workpieces. It is primarily designed for high-precision slicing of brittle materials including crystals, ceramics, gemstones, and glass.

The equipment consists of the following main components: machine base, spindle system, Z-axis system, X-axis system, cutting fluid system, and protective system.

During operation, the workpiece is fixed to the Z-axis component. The X-axis system drives the Z-axis component to move, thereby moving the workpiece radially along the X-axis from the center of the high-speed rotating internal circular blade, achieving precise cutting of the workpiece.

SKU: j5010h-vertical-internal-slicing-machine Category:
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Main Spindle

Vertical spindle structure featuring precision ball bearings. Driven by a low-noise motor through a flat belt, ensuring smooth high-speed rotation with high precision, strong rigidity, and long service life. Variable frequency drive motor with adjustable speed settings and smooth acceleration/deceleration.

Z-Axis Feed Component

The feed component, also known as the Z-axis system, drives the workpiece feed in the slice thickness direction with selectable feed direction. It features a dual-axis rotation angle adjustment mechanism for position adjustment of the cutting surface and crystal orientation after workpiece mounting. The feed is accomplished by a servo motor, precision coupling, and high-precision ball screw, utilizing high-precision linear guides for precise workpiece feeding. The crystal orientation adjustment mechanism enables forward, backward, left, and right tilt angle adjustments, with single-axis rotation adjustment range of 0~±7°.

X-Axis Cutting Feed Component

Drives the workpiece to move horizontally along the radial direction from the center of the blade disc to achieve workpiece cutting. The moving platform operates on high-precision linear guides, with a servo motor driving screw rotation through a high-precision reducer. This transmission system features high precision, stable operation, and compact structure. Travel speed, cutting speed, and return speed can be arbitrarily set within specified ranges.

Control System

PLC + HMI touchscreen control system.

Main Components and Parts List

Component

Brand

Unit

Quantity

Display Screen (12 inch)

Kunlun

Set

1

PLC

Mitsubishi

Set

1

Horizontal Movement Servo Motor

Inveten

Set

1

Vertical Feed Servo Motor

Inveten

Set

1

Horizontal Guide Rail

FZS

Set

2

Vertical Guide Rail

FZS

Set

2

Frequency Inverter

Inveten

Set

1

Main Spindle Motor

Guanshun

Set

1

Machine Base

Custom Made

Set

1

Z-Axis Main Body

Custom Made

Set

1

Spindle Main Body

Custom Made

Set

1

Technical Specifications

No.

Item

Specification

1

Maximum Workpiece Cutting Diameter (mm)

Φ100

2

Maximum Workpiece Cutting Length (mm)

350

3

Internal Circular Blade Specification (OD × ID) (mm)

Φ422 × Φ152

4

Slice Thickness Setting Range (mm)

0.001 – 80.000

5

Number of Slices Setting Range

0 – 500

6

Slice Head Thickness Setting Range (mm)

0.001 – 80.000

7

Minimum Slice Thickness Feed (mm)

0.001

8

Screw Repeatability Positioning Accuracy (mm)

±0.002

9

Z-Axis Rotation Range – Left/Right: ±7°, Front/Back: ±7°

±7°

10

Main Spindle Speed (r/min)

0 – 2200

11

X/Z Direction Angle Accuracy

≤ ±3′

12

Moving Platform Feed Speed (Cutting Speed) (mm/min)

0.06 – 200

13

Moving Platform Return Speed (mm/min)

0.06 – 900

14

Cutting Parallelism (Glass) (Φ50) (mm)

≤ 0.005

15

Main Motor Power (KW)

1.5

16

Power Supply

AC380V, 50Hz

17

Coolant Capacity (L)

80

18

Equipment External Dimensions (L × W × H) (mm)

1200 × 1500 × 2400

19

Equipment Weight (kg)

Approx. 1600

20

Working Environment

Temperature: 20±4℃, Humidity: 40%~80%, Air Pressure: 86~106Kpa