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HXB800C-C Wire Saw Cutting Machine

  • Equipment Name: Annular Diamond Wire Saw Cutting Machine
  • Model: HXB800C-C
  • Brand: DongheScience
  • Main Dimensions: 2800mm × 2200mm × 2000mm (L × W × H)
  • Main Material: Precision steel structure
  • Net Weight: Approximately 4000 kg
SKU: hxb800c-c-wire-saw-cutting-machine Category:
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Working Principle

The HXB800C-C wire saw cutting machine operates through the following mechanisms:

  1. Diamond micro-powder electroplated annular wire moves at high speed under the guidance mechanism to achieve material cutting
  2. Y/R two-axis configuration with Y-axis repeat positioning accuracy of ±0.02mm and R-axis rotation repeat positioning accuracy of 0.1°
  3. Wire frame is vertically adjustable to match materials of different heights
  4. PLC control system
  5. Equipped with oil lubrication system
  6. Fully enclosed protective cover
  7. Stainless steel cutting fluid circulation and filtration system

Processing Materials

The machine is suitable for cutting hard and brittle materials including:

  • Optical crystals
  • Acoustic crystals
  • Silicon carbide
  • Ceramics
  • Glass
  • Other similar hard materials

Key Features

  • High Precision: Y-axis repeat positioning accuracy of ±0.02mm ensures precise cutting operations
  • Flexible Configuration: Adjustable wire frame accommodates various workpiece heights
  • Advanced Control: PLC-based control system with touch screen interface for easy operation
  • Safety Design: Fully enclosed protective cover ensures operator safety
  • Efficient Cooling: Stainless steel coolant circulation and filtration system maintains optimal cutting conditions
  • Quality Components: Premium bearings (NSK/SKF) and branded electrical components ensure reliability
  • Wide Application: Suitable for processing various hard and brittle materials

Applications

The HXB800C-C wire saw cutting machine is ideal for:

  • Optical component manufacturing
  • Acoustic device production
  • Semiconductor material processing
  • Advanced ceramics fabrication
  • Precision glass cutting
  • Silicon carbide component manufacturing

Technical Parameters (Rotary Circular Cutting)

No. Item Technical Parameter
1 Maximum workpiece diameter 800 mm
2 Circular cutting diameter range 495-810 mm
3 Workpiece outer circle allowance 5-30 mm
4 Maximum workpiece height 300 mm
5 Wire length Approximately 4800 mm
6 Wire diameter 0.35-1.0 / 1.8 / 4.0 mm
7 Worktable Y-axis travel (for determining cutting diameter position) 200 mm
8 Maximum wire speed 84 m/s Max
9 Drive wheel groove number 4
10 Drive motor power 2.2 kW
11 Drive motor maximum speed 2840 RPM
12 Worktable Y-axis minimum feed 0.01 mm
13 Worktable Y-axis repeat positioning accuracy ±0.02 mm
14 Total power consumption 5 kW
15 Power supply AC 380V 50Hz
16 Air source 0.6 MPa
17 Equipment external dimensions (L×W×H) Approximately 2800×2200×2000 mm
18 Total weight Approximately 4000 kg
19 Turntable transmission method Belt drive
20 Turntable speed 0-1 revolution/minute

Main Components and Parts List

Name Main Parameters Brand Unit Quantity
Bed/Carriage Precision steel structure Donghe Set 1
Worktable Steel Donghe Set 1
Wire frame Precision steel structure Donghe Set 1
Filtration water tank Stainless steel sheet metal Donghe Set 1
Protective cover Precision sheet metal Donghe Set 1
Linear guide rail kit Linear guide rail Domestic Set 4
Precision screw kit Ball screw Domestic Set 2
Guide wheel bearing seat kit Bearing seat assembly Donghe Set 4
Guide wheel bearing Precision bearing NSK or SKF Piece 8
Pneumatic components Cylinder/solenoid valve/pressure regulating valve/hand valve, etc. Airtech or equivalent Batch 1
PLC and expansion module Programmable logic controller Mitsubishi/Huichuan or equivalent Set 1
Special shape controller Wire cutting controller Domestic Set 1
Touch screen Touch screen Domestic Set 1
Wire drive wheel motor and inverter AC asynchronous motor and inverter Domestic Set 1
Control motor and driver Stepper motor YAKO/Leisai or equivalent Set 2
Electrical components Protector/relay/switch/knob, etc. Delixi/Chint/Schneider or equivalent Batch 1
Guide wheel Φ350 Donghe Piece 4
Diamond wire 4360-80 Donghe