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HXB3030LNC-C Diamond Wire Saw Machine

This machine uses high-speed diamond circular wire as the cutting tool for processing hard and brittle materials including optical crystals, acoustic crystals, silicon carbide, ceramics and other materials requiring cutting fluid.

SKU: hxb3030lnc-c-diamond-wire-saw-machine Category:
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Main Features and Functions

HXB3030LNC-C Circular Diamond Wire Saw Machine

This machine uses high-speed diamond circular wire as the cutting tool for processing hard and brittle materials including optical crystals, acoustic crystals, silicon carbide, ceramics and other materials requiring cutting fluid.

Key Features:

  • XY two-axis rectangular coordinate configuration enabling automatic slicing function
  • Equipped with wire cutting CNC system with programmable control for two-axis interpolation linkage to achieve 2D pattern cutting
  • Triple protection system to prevent fine cutting particles and water mist from entering the lead screw guide rails, extending service life
  • Stainless steel cutting fluid circulation and filtration system

 Equipment Description and Main Configuration

Basic Information

  • Equipment Name: Circular Diamond Wire Saw Machine
  • Model: HXB3030LNC-C
  • Brand: DongheScience
  • Manufacturer: Shanghai Donghe Electromechanical Technology Co., Ltd.
  • Main Unit Dimensions: L×W×H (mm) ≈1850×1500×1850
  • Main Material: Cast iron
  • Processing Objects: Optical crystals, acoustic crystals, silicon carbide, ceramics and other hard brittle materials

Working Principle

  1. Diamond powder electroplated circular wire moves at high speed under the guidance mechanism to cut materials
  2. XY two-axis guide rail ball screw linear motion mechanism; motion axes driven by stepper motors
  3. PLC control + NC wire cutting control system
  4. Equipped with oil lubrication system
  5. Fully enclosed protective cover
  6. Stainless steel cutting fluid circulation and filtration system

Environmental Requirements and Auxiliary Equipment

Installation Requirements:

  • Hardened and leveled ground surface (for machine leveling adjustment)
  • No frequent heavy-duty forklifts within 2 meters of the machine after installation (to prevent collision), no vibration sources
  • Machine power supply must ensure 3+2 stabilized power supply (three-phase live wires, one neutral wire, one ground wire)
  • Must provide clean air source of at least 0.6 MPa

 Technical Training

  1. During equipment installation and commissioning at the customer site, the customer’s operators and maintenance personnel shall assist the supplier’s personnel in installation and commissioning work.
  2. After the equipment is installed and commissioned at Party A’s site, Party B’s technical personnel shall provide training to Party A’s operation and maintenance personnel.
  3. Training content includes: equipment structure, system functions, correct use of control instruments, maintenance knowledge, common fault manifestations and troubleshooting methods. Enable Party A’s operators to correctly use the equipment, and maintenance personnel to master the judgment and troubleshooting methods of common faults.

After-Sales Service

Warranty Period

Equipment quality assurance period is 12 months from the date of acceptance.

 Warranty Service

During the warranty period, Party B provides technical support. Upon receiving Party A’s fault notification, Party B shall implement warranty obligations, respond within 4 hours, and arrive on-site within 24 hours or 48 hours with a solution to minimize Party A’s losses. If repairs require other accessories, Party B shall assist in procurement, installation and commissioning.

Important Notes

Equipment usage efficiency and stability are affected by usage habits and maintenance cycles. Poor usage habits, unfamiliar operations, and untimely maintenance will lead to decreased equipment efficiency and increased failure rates. Shanghai Donghe Electromechanical Technology Co., Ltd. will try its best to support customers’ subsequent normal use of equipment. This should not be considered as the seller violating the contract or technical agreement.

Warranty Void Conditions

The warranty automatically becomes invalid under the following circumstances:

  • Machine not operated and stored according to relevant documents
  • Customer modifies equipment without written authorization from Shanghai Donghe Electromechanical Technology Co., Ltd.
  • Equipment damaged due to rough use, natural force majeure, and power outages
  • User does not use original factory parts during maintenance process
  • Safety and quality accidents caused by abnormal operation, such as severe changes in air source and power supply during processing, impact on equipment during lifting workpieces and transporting materials, and other abnormal environmental impacts

Post-Warranty Service

After the warranty period, Party B provides timely, high-quality, and preferentially priced technical services and spare parts supply to Party A.

Main Components List

Name Main Parameters Brand Unit Quantity
Bed/Carriage Cast iron Donghe Set 1
Workpiece Clamping Mechanism Precision steel structure Donghe Set 1
Wire Frame Precision steel structure Donghe Set 1
Filter Water Tank Stainless steel sheet metal Donghe Set 1
Protective Cover Precision sheet metal Donghe Set 1
Linear Guide Rail Kit Linear guide rail Domestic Set 4
Precision Ball Screw Kit Ball screw Domestic Set 2
Guide Wheel Bearing Seat Kit Bearing seat assembly Donghe Set 4
Guide Wheel Bearing Precision bearing NSK or SKF Piece 8
Pneumatic Components Cylinder/solenoid valve/pressure regulating valve/manual valve, etc. Airtech/equivalent brand Batch 1
PLC and Expansion Module Programmable logic controller Mitsubishi/Inovance or equivalent Set 1
Special Controller Wire cutting controller Domestic Set 1
Touch Screen Touch screen Domestic Set 1
Wire Drive Motor and Inverter AC asynchronous motor and inverter Domestic Set 1
Control Motor and Driver Stepper motor YAKO/Leadshine/equivalent Set 2
Electrical Components Protector/relay/switch/knob, etc. Delixi/Chint/Schneider or equivalent Batch 1
Guide Wheel Φ350 Donghe Piece 4
Diamond Wire 3890-80 Donghe Piece 2

Technical Parameters

No. Item Technical Parameters
1 Maximum Workpiece Length (mm) 300
2 Maximum Workpiece Width (mm) 300
3 Maximum Workpiece Height (mm) 300
4 Wire Length (mm) Approx. 3800
5 Wire Diameter (mm) 0.35-1.0
6 Worktable X-axis Travel (mm) 300
7 Worktable Y-axis Travel (mm) 300
8 Maximum Wire Speed (m/sec) 84 Max
9 Drive Wheel Diameter (mm) 350
10 Number of Drive Wheel Grooves 4
11 Drive Motor Power (kW) 2.2
12 Drive Motor Maximum Speed (RPM) 2840
13 Worktable X-axis Minimum Feed (mm) 0.01
14 Worktable Y-axis Minimum Feed (mm) 0.01
15 Worktable X-axis Repeat Positioning Accuracy (mm) ±0.02/300
16 Worktable Y-axis Repeat Positioning Accuracy (mm) ±0.02/300
17 Total Machine Power Consumption (kW) 5
18 Power Supply AC380V 50Hz
19 Air Source (MPa) 0.6
20 Main Unit External Dimensions L×W×H (mm) Approx. 1850×1500×1850
21 Total Machine Weight (kg) Approx. 2800