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Phone: +86 181-1645-5490
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Email: Sales18@DongheScience.com
HXVB20065L-B Ring Wire Cutting Machine
The machine features manual loading with workpiece feeding conveyor that transports the workpiece to a specific position. The movable dual cutting heads move to the cutting position to perform upper and lower cuts, achieving segmented cutting operations. The system is controlled by PLC.
Product Specification
Manufacturer: Shanghai Donghe Electromechanical Technology Co., Ltd.
Brand: DongheScience
Equipment Description and Key Features
Basic Information
- Equipment Name: Ring Wire Cutting Machine
- Model: HXVB20065L-B
- Brand: DongheScience
- Manufacturer: Shanghai Donghe Electromechanical Technology Co., Ltd.
Dimensions
- Overall Dimensions (L×W×H): Approx. 9000mm × 3000mm × 3300mm
- Main Body Dimensions: Approx. 6860mm × 3000mm × 3300mm
- Loading Cart Dimensions: 2060mm × 710mm × 790mm
- Main Material: Steel
- Total Weight: Approx. 14,000 kg
Key Features
- Movable dual cutting head configuration
- Silicon rod cutting length adjustable through parameter settings
- Equipped with wire control manual operation box for manual knife alignment
- Wire diameter range: 0.35-1.0/1.8/2.2/4.0mm
Processing Requirements
Processing Object
Single crystal silicon rods
Cutting Requirements
- Segmented cutting of silicon rods of different specifications and sizes
- Floating support for silicon rod bottom (effective support with no gap that does not affect cutting)
- Head and tail support fixtures: Effective support for head and tail bottom to ensure no gap (no collision)
- Clamping fixture: The cutting head clamping fixture can achieve separation and clamping cutting function after silicon rod cutting (no collision)
Operating Environment Requirements
Installation Requirements
- Hardened and leveled ground (machine leveling adjustment requirement)
- No heavy-duty forklifts within 2 meters of the machine after installation (to prevent collision with the machine), no vibration sources
- Machine power connection must ensure 3+2 stabilized power supply (three-phase live wire, one neutral wire, one ground wire)
Utilities Required
- Air Source: Must provide clean air source of at least 0.6MPa, air line interface φ12/φ10/φ8 (any one type, subject to actual product)
- Water Source: Connection interface DN15-20mm, drainage outlet diameter φ50 to meet direct discharge requirements
- Drainage: Requires tank with cutting fluid capacity to meet direct discharge and chip tank circulation drainage, dual-purpose function
Technical Training
- During equipment installation and commissioning at the customer site, customer operators and maintenance personnel assist the supplier’s personnel in installation and commissioning work
- After equipment installation and commissioning is completed at the customer site, the supplier’s technical personnel will train the customer’s operation and maintenance personnel
- Training content includes: equipment structure, system functions, correct use of control instruments, maintenance knowledge, common fault manifestations and troubleshooting methods, etc. To enable customer operators to correctly use the equipment, and maintenance personnel to master the judgment and troubleshooting methods of common faults
After-Sales Service
Warranty Period
Equipment quality assurance period: 12 months from the date of acceptance
Service Response
- Technical support provided during warranty period
- Within 4 hours response after receiving fault notification
- Arrival on site within 24 hours or 48 hours with solution provided to minimize customer losses
- If repairs require other parts, the supplier will assist in procurement, installation, and commissioning
Important Notes
Equipment efficiency and stability are affected by usage habits and maintenance cycles. Poor usage habits, unfamiliar operations, and untimely maintenance will lead to decreased equipment efficiency and increased failure rates. Shanghai Donghe Electromechanical Technology Co., Ltd. will do its best to support customers’ subsequent normal use of equipment, which should not be considered as the seller violating the contract or technical agreement.
Warranty Void Conditions
The warranty automatically becomes void under the following circumstances:
- Machine not operated and stored according to relevant documents
- Customer modifies equipment without written authorization from Shanghai Donghe Electromechanical Technology Co., Ltd.
- Equipment damage due to rough use, natural force majeure, and power outages
- User does not use original parts during maintenance process
- Safety and quality accidents caused by abnormal operations, such as drastic changes in air source and power supply during processing, impacts on equipment during workpiece lifting and material handling, and other abnormal environmental impacts
Post-Warranty Service
After the warranty period, the supplier provides timely, high-quality, and preferentially priced technical services and spare parts supply to the customer.
Main Components List
| Component | Main Parameters | Brand | Quantity |
|---|---|---|---|
| Frame/Carriage | Precision steel structure | Donghe | 1 set |
| Workpiece clamping mechanism | Precision steel structure | Donghe | 1 set |
| Wire frame | Precision steel structure | Donghe | 1 set |
| Housing | Precision steel structure | Donghe | 1 set |
| Linear guide rail kit | Linear guide rail | PYM | 1 set |
| Precision screw kit | Ball screw | PYM | 1 set |
| Guide wheel bearing seat kit | Bearing seat | Donghe | 1 set |
| Guide wheel bearing | Precision bearing | NSK or SKF | 1 set |
| Pneumatic components | Cylinders/solenoid valves/pressure regulating valves/manual valves, etc. | Airtech/equivalent | 1 batch |
| Operating system – PLC and expansion modules | Programmable logic controller | Inovance | 1 set |
| Touch screen | Touch screen | Domestic | 1 set |
| Control motor and driver | Stepper motor | YAKO/Leisai/equivalent | 1 set |
| Wire drive motor and inverter | IP55 AC asynchronous motor and inverter | Domestic | 1 set |
| Electrical components | Protectors/relays/switches/knobs, etc. | Delixi/Chint/Schneider/equivalent | 1 batch |
| Guide wheel | Drive wheel Φ350 | Donghe | 2 pcs |
| Guide wheel | Others Φ240 | Donghe | 6 pcs |
| Wire | 0.35-1.0/1.8/2.2/4.0mm diameter, length approx. 4290mm | Donghe | 2 pcs |
Consumables and Wear Parts List
| No. | Type | Material Name | Model | Unit |
|---|---|---|---|---|
| 1 | Consumable | Ring diamond wire | DHSX-4290-65 | pc |
| 2 | Consumable | Guide wheel | DHDL-350V-4S (Φ350×2) | pc |
| 3 | Consumable | Guide wheel | DHDL-240V-4S (Φ240×2) | pc |
| 4 | Wear part | Bearing seat | DHLZ-3-A-NSK | set |
| 5 | Wear part | Timing belt | M5 timing belt | pc |
Main Technical Parameters
| No. | Item | Technical Parameter |
|---|---|---|
| 1 | Maximum workpiece diameter (mm) | 620 |
| 2 | Maximum workpiece length (mm) | 1700 |
| 3 | Dual head Y-axis opening distance (mm) | 500~2000 |
| 4 | Dual head Y-axis effective processing maximum range (mm) | 1700 |
| 5 | Z-axis effective processing maximum height (mm) | 680 |
| 6 | Guide wheel Z-axis maximum stroke (mm) | 700 |
| 7 | Wire length (mm) | Approx. 4290 |
| 8 | Wire diameter (mm) | 0.35-1.0/1.8/2.2/4.0 |
| 9 | Guide wheel specifications | Drive wheel Φ350, others Φ240 |
| 10 | Guide wheel groove number | 4 |
| 11 | Wire speed (m/sec) | 84 Max |
| 12 | Drive motor power (kW) | 2.2×2 |
| 13 | Drive motor maximum speed (RPM) | 2840 |
| 14 | Dual head Y-axis minimum feed (mm) | 0.01 |
| 15 | Z-axis minimum feed (mm) | 0.01 |
| 16 | Dual head Y-axis repeat positioning accuracy (mm) | ±0.02/300 |
| 17 | Z-axis repeat positioning accuracy (mm) | ±0.02/300 |
| 18 | Total power consumption (kW) | 12.5 |
| 19 | Power supply (three-phase five-wire) | AC380V 50Hz |
| 20 | Air source (MPa) | 0.6 |
| 21 | Equipment external dimensions (L×W×H) (mm) | Approx. 9000×3000×3300 |
| 22 | Total machine weight (kg) | Approx. 14000 |












