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HXVB20065L-B Ring Wire Cutting Machine

The machine features manual loading with workpiece feeding conveyor that transports the workpiece to a specific position. The movable dual cutting heads move to the cutting position to perform upper and lower cuts, achieving segmented cutting operations. The system is controlled by PLC.

SKU: hxvb20065l-b-ring-wire-cutting-machine Category:
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Product Specification

Manufacturer: Shanghai Donghe Electromechanical Technology Co., Ltd.
Brand: DongheScience

Equipment Description and Key Features

Basic Information

  • Equipment Name: Ring Wire Cutting Machine
  • Model: HXVB20065L-B
  • Brand: DongheScience
  • Manufacturer: Shanghai Donghe Electromechanical Technology Co., Ltd.

Dimensions

  • Overall Dimensions (L×W×H): Approx. 9000mm × 3000mm × 3300mm
  • Main Body Dimensions: Approx. 6860mm × 3000mm × 3300mm
  • Loading Cart Dimensions: 2060mm × 710mm × 790mm
  • Main Material: Steel
  • Total Weight: Approx. 14,000 kg

Key Features

  • Movable dual cutting head configuration
  • Silicon rod cutting length adjustable through parameter settings
  • Equipped with wire control manual operation box for manual knife alignment
  • Wire diameter range: 0.35-1.0/1.8/2.2/4.0mm

Processing Requirements

Processing Object

Single crystal silicon rods

Cutting Requirements

  • Segmented cutting of silicon rods of different specifications and sizes
  • Floating support for silicon rod bottom (effective support with no gap that does not affect cutting)
  • Head and tail support fixtures: Effective support for head and tail bottom to ensure no gap (no collision)
  • Clamping fixture: The cutting head clamping fixture can achieve separation and clamping cutting function after silicon rod cutting (no collision)

Operating Environment Requirements

Installation Requirements

  • Hardened and leveled ground (machine leveling adjustment requirement)
  • No heavy-duty forklifts within 2 meters of the machine after installation (to prevent collision with the machine), no vibration sources
  • Machine power connection must ensure 3+2 stabilized power supply (three-phase live wire, one neutral wire, one ground wire)

Utilities Required

  • Air Source: Must provide clean air source of at least 0.6MPa, air line interface φ12/φ10/φ8 (any one type, subject to actual product)
  • Water Source: Connection interface DN15-20mm, drainage outlet diameter φ50 to meet direct discharge requirements
  • Drainage: Requires tank with cutting fluid capacity to meet direct discharge and chip tank circulation drainage, dual-purpose function

Technical Training

  1. During equipment installation and commissioning at the customer site, customer operators and maintenance personnel assist the supplier’s personnel in installation and commissioning work
  2. After equipment installation and commissioning is completed at the customer site, the supplier’s technical personnel will train the customer’s operation and maintenance personnel
  3. Training content includes: equipment structure, system functions, correct use of control instruments, maintenance knowledge, common fault manifestations and troubleshooting methods, etc. To enable customer operators to correctly use the equipment, and maintenance personnel to master the judgment and troubleshooting methods of common faults

After-Sales Service

Warranty Period

Equipment quality assurance period: 12 months from the date of acceptance

Service Response

  • Technical support provided during warranty period
  • Within 4 hours response after receiving fault notification
  • Arrival on site within 24 hours or 48 hours with solution provided to minimize customer losses
  • If repairs require other parts, the supplier will assist in procurement, installation, and commissioning

Important Notes

Equipment efficiency and stability are affected by usage habits and maintenance cycles. Poor usage habits, unfamiliar operations, and untimely maintenance will lead to decreased equipment efficiency and increased failure rates. Shanghai Donghe Electromechanical Technology Co., Ltd. will do its best to support customers’ subsequent normal use of equipment, which should not be considered as the seller violating the contract or technical agreement.

Warranty Void Conditions

The warranty automatically becomes void under the following circumstances:

  • Machine not operated and stored according to relevant documents
  • Customer modifies equipment without written authorization from Shanghai Donghe Electromechanical Technology Co., Ltd.
  • Equipment damage due to rough use, natural force majeure, and power outages
  • User does not use original parts during maintenance process
  • Safety and quality accidents caused by abnormal operations, such as drastic changes in air source and power supply during processing, impacts on equipment during workpiece lifting and material handling, and other abnormal environmental impacts

Post-Warranty Service

After the warranty period, the supplier provides timely, high-quality, and preferentially priced technical services and spare parts supply to the customer.

Main Components List

Component Main Parameters Brand Quantity
Frame/Carriage Precision steel structure Donghe 1 set
Workpiece clamping mechanism Precision steel structure Donghe 1 set
Wire frame Precision steel structure Donghe 1 set
Housing Precision steel structure Donghe 1 set
Linear guide rail kit Linear guide rail PYM 1 set
Precision screw kit Ball screw PYM 1 set
Guide wheel bearing seat kit Bearing seat Donghe 1 set
Guide wheel bearing Precision bearing NSK or SKF 1 set
Pneumatic components Cylinders/solenoid valves/pressure regulating valves/manual valves, etc. Airtech/equivalent 1 batch
Operating system – PLC and expansion modules Programmable logic controller Inovance 1 set
Touch screen Touch screen Domestic 1 set
Control motor and driver Stepper motor YAKO/Leisai/equivalent 1 set
Wire drive motor and inverter IP55 AC asynchronous motor and inverter Domestic 1 set
Electrical components Protectors/relays/switches/knobs, etc. Delixi/Chint/Schneider/equivalent 1 batch
Guide wheel Drive wheel Φ350 Donghe 2 pcs
Guide wheel Others Φ240 Donghe 6 pcs
Wire 0.35-1.0/1.8/2.2/4.0mm diameter, length approx. 4290mm Donghe 2 pcs

Consumables and Wear Parts List

No. Type Material Name Model Unit
1 Consumable Ring diamond wire DHSX-4290-65 pc
2 Consumable Guide wheel DHDL-350V-4S (Φ350×2) pc
3 Consumable Guide wheel DHDL-240V-4S (Φ240×2) pc
4 Wear part Bearing seat DHLZ-3-A-NSK set
5 Wear part Timing belt M5 timing belt pc

Main Technical Parameters

No. Item Technical Parameter
1 Maximum workpiece diameter (mm) 620
2 Maximum workpiece length (mm) 1700
3 Dual head Y-axis opening distance (mm) 500~2000
4 Dual head Y-axis effective processing maximum range (mm) 1700
5 Z-axis effective processing maximum height (mm) 680
6 Guide wheel Z-axis maximum stroke (mm) 700
7 Wire length (mm) Approx. 4290
8 Wire diameter (mm) 0.35-1.0/1.8/2.2/4.0
9 Guide wheel specifications Drive wheel Φ350, others Φ240
10 Guide wheel groove number 4
11 Wire speed (m/sec) 84 Max
12 Drive motor power (kW) 2.2×2
13 Drive motor maximum speed (RPM) 2840
14 Dual head Y-axis minimum feed (mm) 0.01
15 Z-axis minimum feed (mm) 0.01
16 Dual head Y-axis repeat positioning accuracy (mm) ±0.02/300
17 Z-axis repeat positioning accuracy (mm) ±0.02/300
18 Total power consumption (kW) 12.5
19 Power supply (three-phase five-wire) AC380V 50Hz
20 Air source (MPa) 0.6
21 Equipment external dimensions (L×W×H) (mm) Approx. 9000×3000×3300
22 Total machine weight (kg) Approx. 14000