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HXB500CT-250 Wire Saw Cutting Machine

The HXB500CT-250 Ring Wire Saw Cutting Machine is designed for precision cutting of silicon carbide rings. It utilizes a high-speed diamond-coated abrasive wire loop as the cutting tool to perform both inner and outer diameter cutting, producing rings of specified dimensions.

SKU: hxb500ct-250-wire-saw-cutting-machine Category:
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Key Features

  • X/R 2-Axis Configuration: X-axis carriage moves as a complete unit for tool positioning. After positioning is complete, the X-axis locks and the R-axis rotates to achieve inner and outer diameter cutting.
  • Material-Specific PLC System: Operating system designed according to material characteristics for cutting inner and outer circles, matched with multi-groove guide wheels to reduce costs.
  • Specialized Fixture Design: Custom fixture designed based on material properties allows single clamping to complete both inner hole and outer circle cutting, ensuring cutting accuracy. Equipped with centering device for automatic alignment upon material loading, enabling convenient operation.
  • Triple Protection System: Three-layer protection prevents cutting particles and water mist from entering the ball screw and guide rails. Combined with automatic lubrication system to extend ball screw and guide rail service life.
  • Coolant Circulation System: Stainless steel cutting fluid circulation and filtration system. Optional centrifugal filter available for enhanced environmental protection and better cutting fluid cleanliness, improving cutting capability.

Basic Information

  • Equipment Name: Ring Wire Saw Cutting Machine
  • Model: HXB500CT-250
  • Brand: DongheScience
  • Manufacturer: Shanghai Donghe Mechanical & Electrical Technology Co., Ltd.
  • Main Unit Dimensions: Approximately 1800mm × 1200mm × 2200mm (L × W × H)
  • Total Weight: Approximately 2000kg
  • Processing Object: Silicon Carbide Rings

Working Principle

  1. Diamond micro-powder electroplated ring abrasive wire moves at high speed driven by the wire transport mechanism to achieve material cutting.
  2. X-axis guide rail ball screw linear motion mechanism, R-axis 360-degree rotational motion.
  3. PLC operating system designed according to material characteristics for cutting inner and outer circles, matched with multi-groove guide wheels to save costs. Simple and convenient operation reduces requirements for operators.
  4. Material receiving design implemented to save labor costs – one worker can monitor multiple machines.
  5. Maximum wire speed up to 3600m/min, cutting efficiency 30% faster than low-speed machines (2000m/min).
  6. Triple protection system prevents cutting particles and water mist from entering ball screws and guide rails. Features oil injection lubrication system to extend ball screw and guide rail life.
  7. Fully enclosed protective cover ensures clean and tidy workshop environment.
  8. Stainless steel cutting fluid circulation and filtration system.

Main Components and Parts List

Component Main Parameters Brand Unit Quantity
Bed/Carriage Precision steel structure Donghe Set 1
Workpiece Clamping Mechanism Precision steel structure Donghe Set 1
Wire Frame Precision steel structure Donghe Set 1
Filter Water Tank Stainless steel sheet metal Donghe Set 1
Protective Cover Precision sheet metal Donghe Set 1
Linear Guide Rail Kit Linear guide rail (rust-proof treatment) Pengyang Set 2
Precision Ball Screw Kit Ball screw (rust-proof treatment) Pengyang Set 1
Guide Wheel Bearing Seat Kit Bearing seat assembly Donghe Set 4
Guide Wheel Bearings Precision bearings NSK or SKF Piece 12
Precision Inner/Outer Hole Turntable Inner/outer circle cutting clamp Donghe Set 1
Pneumatic Components Cylinder/solenoid valve/pressure regulating valve/hand valve, etc. Airtech/equivalent brand Batch 1
PLC and Expansion Module Programmable logic controller Mitsubishi/Inovance or equivalent Set 1
Touch Screen Touch screen Kunlun TongTai Set 1
Wire Drive Motor and Inverter IP55 AC asynchronous motor and inverter Inovance/Kangyuan/equivalent Set 1
Control Motor and Driver YK86HB65/YKE2608MH YAKO/Leisai/equivalent Set 2
Electrical Components Protector/relay/switch/knob, etc. Delixi/Chint/Schneider or equivalent Batch 1
Guide Wheels Φ250+Φ180+Φ85 Donghe Piece 8
Abrasive Wire Approximately 5500mm Donghe

Technical Parameters

No. Item Technical Specification
1 Processing Workpiece Inner Diameter Range (mm) Φ100~Φ300 (with different fixture options)
2 Processing Workpiece Outer Diameter Range (mm) Φ150~Φ500 (with different fixture options)
3 Maximum Workpiece Thickness (mm) 280
4 Abrasive Wire Length (mm) Approximately 5500
5 Abrasive Wire Diameter (mm) 0.35~1.0
6 Worktable X-Axis Stroke (mm) 400
7 Z-Axis Processing Height (mm) 280
8 Rotary Feed Speed (mm/s) 0.01-2
9 Maximum Abrasive Wire Speed (m/sec) 60 Max
10 Drive Wheel Diameter (mm) 250+180+85
11 Drive Wheel Groove Number 4
12 Drive Motor Power (kW) 2.2
13 Drive Motor Maximum Speed (RPM) 2840
14 Total Power Consumption (kW) 3
15 Power Supply AC380V 50Hz
16 Air Source (MPa) 0.6
17 Main Unit External Dimensions (L×W×H) (mm) Approximately 1800×1200×2200
18 Total Weight (kg) Approximately 2000