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HXW150100LNC Wire Saw Cutting Machine

This machine uses a high-speed diamond circular abrasive wire as the cutting tool to cut ceramic blanks, carbon-based materials, and other materials that do not require cutting fluid processing.

SKU: hxw150100lnc-wire-saw-cutting-machine Category:
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Key Features:

  • XY two-axis rectangular coordinate configuration
  • Equipped with wire cutting CNC system
  • Controls two-axis interpolation linkage for 2D pattern cutting of materials
  • Internal dust collection pipeline that can be connected to external central dust collection system negative pressure pipeline

Main Configuration (Including Major Mechanisms)

  1. Equipment Name: Circular Abrasive Wire Saw Cutting Machine
  2. Equipment Model: HXW150100LNC
  3. Equipment Brand: DongheScience
  4. Manufacturer: Shanghai Donghe Electromechanical Technology Co., Ltd.
  5. Main Material: Steel Structure
  6. Processing Objects: Ceramic blanks / Graphite / Carbon-carbon composite materials

Working Principle:

  • Diamond micropowder electroplated circular abrasive wire achieves material cutting through high-speed movement driven by the wire transport mechanism
  • XY two-axis guide rail ball screw linear motion mechanism
  • Motion axis driven by stepper motor
  • PLC control + wire cutting control system
  • Manual oil injection lubrication system
  • Configured with Φ100mm dust suction port, which can be connected to the central dust collection pipeline in the installation workshop via pipeline

Applications

Ideal for precision cutting of:

  • Ceramic blanks
  • Graphite materials
  • Carbon-carbon composite materials
  • Other hard, brittle materials requiring dry cutting processes

Advantages

  • High precision positioning with ±0.02mm repeat accuracy
  • Dust-free operation with integrated collection system
  • CNC-controlled 2D pattern cutting capability
  • Suitable for dry cutting applications
  • Robust steel structure for stability and durability

Main Components and Parts List

Name Main Parameters Brand Unit Quantity
Frame/Carriage Precision steel structure Donghe Set 1
Workpiece clamping mechanism Precision steel structure Donghe Set 1
Wire frame Precision structural parts Donghe Set 1
Main dust suction port Sheet metal Donghe Set 1
Full protective cover Sheet metal Donghe Set 1
Linear guide kit Linear guide rail Domestic Set 4
Precision screw kit Ball screw Domestic Set 2
Guide wheel bearing seat kit Bearing seat Donghe Set 4
Guide wheel bearing Precision bearing NSK or SKF Piece 8
Pneumatic components Cylinder/Solenoid valve/Pressure regulating valve/Hand pull valve, etc. Airtech/Equivalent brand Batch 1
PLC and expansion module Programmable logic controller Mitsubishi/Inovance equivalent brand Set 1
Touch screen Touch screen Domestic Set 1
NC special-shaped control cabinet Independent electrical cabinet Domestic Set 1
Abrasive wire drive motor and frequency converter IP55 AC asynchronous motor and frequency converter Domestic Set 1
Control motor and driver Stepper motor YAKO/Leadshine Set 2
Electrical components Protector/Relay/Switch/Knob, etc. Delixi/Chint/Schneider or equivalent brand Batch 1
Guide wheel Φ350 Donghe Piece 4
Abrasive wire Approx. 7590 Donghe Piece 1

Technical Parameters

No. Item Technical Parameters
1 Maximum workpiece length (mm) 1500
2 Maximum workpiece width (mm) 1500
3 Maximum workpiece height (mm) 1000
4 Worktable Y-axis travel (mm) 800
5 Worktable Z-axis travel (mm) 1000
6 Wire frame throat depth (mm) 800
7 Abrasive wire length (mm) Approx. 7590
8 Abrasive wire diameter (mm) 0.35~1.0/2.2
9 Guide wheel specification Diameter 350mm
10 Number of guide wheel grooves 4
11 Abrasive wire linear speed (m/sec) 80 Max
12 Drive motor power (kW) 2.2
13 Drive motor maximum speed (RPM) 2840
14 Worktable X-axis minimum feed (mm) 0.01
15 Worktable Y-axis minimum feed (mm) 0.01
16 Worktable X-axis repeat positioning accuracy (mm) ±0.02
17 Worktable Y-axis repeat positioning accuracy (mm) ±0.02
18 Dust collection port diameter (mm) 100
19 Total machine power consumption (kW) 7.8
20 Power supply (three-phase five-wire) AC380V 50Hz
21 Air source (MPa) 0.6
22 Equipment overall dimensions (L×W×H) (mm) Approx. 3535×2950×2440
23 Total machine weight (kg) Approx. 4870