HX1600C Wire Saw Cutting Machine

The HX1600C Circular Wire Saw Cutting Machine is a specialized equipment designed for circular cutting of integrated insulation buckets (graphite) used in thermal fields. The machine utilizes a high-speed diamond-coated circular wire as the cutting tool.

Special Application: Dedicated for circular processing of integrated insulation buckets

Main Features

Dual-Axis Configuration (Y/R Axes)

Y-axis: Overall slide movement for tool positioning. After positioning is complete, the Y-axis locks
R-axis: Rotates to achieve circular cutting

Key Capabilities

Pneumatic centering system
Adjustable wire frame (up and down) – users can adjust the wire frame height according to material height to achieve optimal cutting results
Internal dust collection pipeline – can be connected to external central dust collection system negative pressure pipeline

Working Principle

Diamond micro-powder electroplated circular wire moves at high speed driven by the wire mechanism to cut the material
Y-axis movement for tool positioning
After wire threading and connection, R-axis rotates horizontally to achieve cutting
Motion axes driven by stepper/servo motors
PLC control + touch screen for parameter settings and motion control
Automatic oil lubrication system
Equipped with Φ120mm dust extraction port, can be connected to the central dust collection pipeline in the installation workshop via pipeline

Main Configuration and Components

Equipment Specifications

Equipment Name: Circular Wire Saw Cutting Machine
Equipment Model: HX1600C
Equipment Brand: DongheScience
Manufacturer: Shanghai Donghe Electromechanical Technology Co., Ltd.
Main Unit Dimensions: L×W×H (mm) = 3500×2400×2800
Main Material: Steel structure
Processing Object: Isostatic graphite

Major Components List

Component	Main Parameters	Brand	Quantity
Frame/Slide	Steel structure	Donghe	1 set
Workpiece clamping mechanism	Precision machined parts	Donghe	1 set
Wire frame	Steel structure	Donghe	1 set
Main dust extraction port	Sheet metal	Donghe	1 set
Wire frame protective cover	Sheet metal	Donghe	1 set
Linear guide rail kit	Linear guide rail	Domestic	4 sets
Precision screw kit	Ball screw	Domestic	2 sets
Guide wheel bearing seat kit	Bearing seat	Donghe	4 sets
Guide wheel bearings	Precision bearings	NSK or SKF	8 pcs
Pneumatic components	Cylinders/solenoid valves/pressure regulators/manual valves, etc.	Airtech/equivalent brand	1 batch
PLC and expansion modules	Programmable logic controller	Mitsubishi/Inovance or equivalent	1 set
Touch screen	Touch screen	Domestic	1 set
Wire drive motor and frequency converter	IP55 AC asynchronous motor and frequency converter	Domestic	1 set
Control motor and driver	Stepper motor	YAKO/Leisai	2 sets
Electrical components	Protectors/relays/switches/knobs, etc.	Delixi/Chint/Schneider or equivalent	1 batch
Guide wheels	Φ350	Donghe	4 pcs
Wire saw	Length 5050~6850, diameter 1.8/4.0	Donghe

Technical Parameters

No.	Parameter	Specification
1	Workpiece height range (mm)	600~1200
2	Rod (blank) outer diameter range (mm)	600~1600
3	Cutting circle diameter range (mm)	600~1400
4	Maximum workpiece height (mm)	1200
5	Wire length (mm)	Approx. 5050~6850
6	Wire diameter (mm) (segmented wire)	4.0
7	Worktable X-direction travel (mm) (for determining cutting diameter position)	350
8	Maximum wire speed (m/sec)	84 Max
9	Drive wheel groove number	1 groove (4.0 wire)
10	Drive motor power (kW)	4
11	Drive motor speed (RPM)	2840
12	Worktable Y-direction minimum feed (mm)	0.01
13	Worktable Y-direction repeat positioning accuracy (mm)	±0.02/300
14	R-axis rotation minimum feed (degrees)	0.01°
15	R-axis rotation repeat positioning accuracy (degrees)	0.1°
16	Total machine power consumption (kW)	8
17	Power supply	AC380V 50Hz
18	Air source (MPa)	0.6
19	Equipment external dimensions (L×W×H) (mm)	Approx. 3900×2100×2850
20	Total machine weight (kg)	Approx. 4000
21	Cutting speed (1 meter high isostatic graphite)