MW4040T-300 Multi-Wire Cutting Machine

Manufacturer Information

Brand: DongheScience
Manufacturer: Shanghai Donghe Electromechanical Technology Co., Ltd.
Address: No. 828 Yuanji Road, Jiading District, Shanghai, China
Postal Code: 201805
Tel/Fax: +86-21-59583019

Equipment Description

Equipment Name: Multi-Wire Cutting Machine
Model: MW4040T-300
Main Dimensions: Approximately 3700×2200×3200mm (L×W×H)
Main Material: Cast iron frame structure
Processing Object: Glass ingot slicing
Equipment Structure: Cutting unit with cast iron frame
Cutting Method: Workpiece moves downward, wire mesh remains stationary

Working Principle

• Feed mechanism uses rail and lead screw linear motion
• Shaft rollers driven by independent servo motors
• PLC control system
• Equipped with oil lubrication system
• Fully enclosed protective cover
• Stainless steel cutting fluid circulation and filtration system
• Configured with swing tooling
• Four-axis configuration cutting chamber

Technical Specifications

Workpiece Specifications

• Maximum workpiece size (W×H×D) with swing: Approximately 400×400×280mm
• Cutting thickness range: 0.2-8.0mm (minimum cutting thickness varies with workpiece size and material)

Diamond Wire Parameters

• Wire diameter: Ø0.13mm – Ø0.33mm
• Wire spool capacity: 30KM
• Operating mode: Reciprocating
• Tension range: 10-60N
• Tension control method: Servo torque control
• Maximum reciprocating wire speed: 2400m/min
• Acceleration/deceleration time: 5s
• Tension control servo power × quantity: 4.4KW × 2 units

Main Roller

• Dimensions (OD × Length): Ø180mm × 300mm
• Motor power × quantity: 23.6KW × 4 units

Work Table

• Work table stroke: Approximately 450mm
• Automatic cutting feed speed: 0.1-6mm/min
• Manual feed speed: 0.1-6mm/s
• Feed position control accuracy: 0.01mm
• Feed position display resolution: 0.001mm
• Feed motor power × quantity: 0.75KW × 1 unit

Swing Function (Optional)

• Swing angle: ±7.5°
• Swing reciprocating frequency: Maximum 30 cycles/min
• Swing motor power × quantity: 0.75KW × 1 unit

Wire Take-up/Release

• Wire wheel size (Diameter × Length): Ø240mm × 114mm
• Motor power × quantity: 23.6KW × 2 units

Wire Arrangement

• Arrangement stroke: 82mm
• Arrangement motor power × quantity: 0.75KW × 2 units

Auxiliary Systems

• Chiller power: 12.5KW (cutting fluid cooling + motor spindle cooling)
• Air source pressure: 0.6MPa
• Oil mist treatment (exhaust gas) collection device capacity: 0.37KW

Overall Specifications

• Total machine weight: Approximately 14,000kg
• Overall dimensions (L×W×H): Approximately 3700×2200×3200mm
• Power supply voltage: Three-phase five-wire, 380V/50Hz
• Rated power: Approximately 110KW

Key Features

✓ High-precision control with 23-bit absolute position detection
✓ 4K position control refresh frequency for superior performance
✓ Proprietary Donghe control algorithms
✓ Servo bus control for all axes
✓ Cast iron frame structure for stability
✓ Fully enclosed safety protection
✓ Advanced cutting fluid circulation and filtration
✓ Comprehensive wire break detection system
✓ Optional swing function for enhanced cutting flexibility
✓ Suitable for various hard and brittle materials

Applications

Ideal for precision slicing of:

• Monocrystalline silicon
• Glass ingots
• Ceramic materials
• Precious metals
• Other hard and brittle materials