MW1212C Multi-Wire Cutting Machine

Key Features

1. Robust Construction – Main body made of ductile cast iron with multiple tempering cycles and high-precision machining for excellent long-term operational stability
2. High-Performance Servo Systems – All axes use high-performance servo motors and controllers with substantial capacity redundancy to ensure high control accuracy and fast response speed
3. Proprietary Multi-Axis Synchronization – Self-developed algorithm achieves high-precision speed synchronization
4. High Efficiency – Maximum working wire speed of 1800m/min for high processing efficiency
5. Optimized for Composite Materials – Detailed process design specifically for composite material slicing characteristics, improving wafer yield, surface quality, and cutting stability
6. Dual Cutting Capability – Processing chamber designed with cooling water and dust extraction pipelines, featuring both wet and dry cutting functions; spindle sealed with compressed gas to maintain precision and stability during long-term operation
7. Advanced Tension Control – Self-developed servo tension control system achieves high-precision, low-latency tension PID control
8. Intelligent Wire Management – High-precision wire winding and unwinding tracking system reduces risks of wire overlap and breakage, with wire break continuation function
9. Easy Spindle Handling – Spindle uses double-end cone positioning for convenient installation and removal
10. User-Friendly Interface – Large touchscreen with clean, clear interface for convenient operation; cutting chamber can open from three sides for easy maintenance
11. Premium Surface Finish – Equipment surface uses high-quality paint that resists chipping and fading
12. Variable Speed Oil Mist Separator – Reduces water mist concentration in cutting area for better visual observation; minimizes water mist overflow damage to environment and other equipment components; conserves liquid usage
13. Flexible Feed Modes – Multiple feed mode settings during diamond wire reciprocating direction changes, allowing selection of appropriate modes balancing processing efficiency with cutting surface quality and precision
14. Multi-Segment Speed Control – Feed speed can be set in multiple segments based on material shape, allowing users flexible configuration to balance cutting efficiency and quality
15. Comprehensive Cooling System – Cutting fluid cooling, spindle oil cooling, and gas cooling for spindle air sealing

Equipment Description and Main Configuration

Equipment Name: Multi-Wire Cutting Machine
Model: MW1212C
Brand: DongheScience
Manufacturer: Shanghai Donghe Electromechanical Technology Co., Ltd.
Main Unit Dimensions: Approx. 2100×1200×2200mm (L×W×H)
Primary Material: Ductile Cast Iron
Processing Objects: Graphene composites, crystals, glass, ceramics, precious metals, and other materials
Equipment Structure: Cutting chamber with cast iron frame
Slicing Method: Workpiece moves up with stationary wire mesh OR workpiece moves down with stationary wire mesh

Working Principle

• Diamond wire moves reciprocally; unwinding wheel releases wire, winding wheel collects wire, entering processing area through constant tension system
• Main roller driven by independent servo motor provides grinding and cutting power
• Workpiece rises into wire mesh to achieve cutting
• Diamond wire reciprocating cycle and single-cycle wire consumption can be set
• Customizable process parameters for easy recall, reducing personnel requirements and improving processing efficiency