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MW1212T-190 Multi-Wire Cutting Machine

The MW1212T-190 adopts diamond wire reciprocating grinding principle for batch slicing of crystal materials with crystal orientation requirements.

The equipment utilizes a precision control system, combined with Donghe Technology’s self-developed multi-axis synchronization and high-precision real-time tension control algorithms, achieving high-speed, low-cost, and stable operation.

SKU: mw1212t-190-multi-wire-cutting-machine Category:
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Key Features

  1. Main body constructed with ductile cast iron, multiple tempering treatments and high-precision machining for excellent long-term working stability
  2. All axes equipped with high-performance servo motors and controllers with large capacity redundancy, ensuring high control precision and fast response speed
  3. Self-developed multi-axis synchronization algorithm for high-precision speed synchronization
  4. Maximum working wire speed of 1800m/min for high processing efficiency
  5. Equipped with crystal orientation fine-tuning function
  6. Detailed process design for graphene composite material slicing characteristics, improving yield rate, surface quality and cutting stability. Processing chamber designed with cooling water pipes and dust extraction pipes, compatible with both wet and dry cutting. Spindle sealed with compressed gas to maintain precision and stability during long-term operation
  7. Self-developed servo tension control system for high-precision, low-latency tension PID control
  8. High-precision wire arrangement and wire release tracking system, reducing risks of layer stacking and wire breakage, with wire breakage continuation function
  9. Spindle adopts double-end conical positioning for convenient installation and removal
  10. Large screen interaction with simple, clear interface and convenient operation. Cutting chamber can open on three sides for easy operation and maintenance
  11. Equipment surface finished with premium paint, resistant to peeling and fading
  12. Variable frequency speed-adjustable oil mist separator reduces water mist concentration in cutting area for visual observation during cutting process, reduces water mist overflow damage to environment and other equipment components, and saves liquid consumption
  13. Multiple feed mode settings available during diamond wire reciprocating motion direction change, allowing selection of appropriate modes for processing efficiency, cutting surface, and precision
  14. Feed speed can be set in multiple stages according to material shape, with flexible user configuration to balance cutting efficiency and cutting quality
  15. Cooling system: cutting fluid cooling, spindle oil cooling, and gas cooling for spindle air seal

Equipment Description and Main Configuration

Equipment Name: Multi-Wire Cutting Machine

Equipment Model: MW1212T-190

Equipment Brand: DongheScience

Manufacturer: Shanghai Donghe Electromechanical Technology Co., Ltd.

Main Dimensions: L×W×H (mm) ≈1800×1200×2600 (subject to actual design)

Main Material: Ductile cast iron

Processing Objects: Graphene composite materials, crystals, glass, ceramics, precious metals, and other materials

Equipment Structure: Cutting chamber cast iron frame type

Slicing Method: Workpiece moves upward, wire mesh stationary

Working Principle

  • Diamond wire reciprocates with wire release wheel releasing wire and wire collection wheel collecting wire. Wire enters processing area through constant tension system. Main roller driven by independent servo motor provides grinding cutting power. Workpiece rises into wire mesh to achieve cutting
  • Crystal orientation angle fine-tuning function: Worktable adjustment allows horizontal rotation angle adjustment and elevation angle adjustment
  • Configurable diamond wire reciprocating cycle and wire consumption per cycle
  • Customizable process parameters for easy recall, reducing personnel requirements and improving processing efficiency

Technical Documentation

  • Equipment operation and maintenance manual, certificate (1 copy)
  • Wear parts specification table
  • Equipment safety and technical operation procedures
  • Packing list (included in equipment manual)
  • Equipment layout drawings and dimensional drawings

Quality Assurance and After-Sales Service

Warranty Period: 1 year from final acceptance date

During Warranty Period:

  • Technical support provided
  • 8-hour response time upon fault notification
  • On-site arrival within 24-48 hours with solution to minimize losses
  • Assistance with procurement and installation of replacement parts if needed

Post-Warranty Period:

  • Timely, high-quality technical services at preferential prices
  • Spare parts supply available

Additional Terms

  • No transfer of contract/agreement rights or obligations to third parties without written consent
  • Written forms include but are not limited to: fax, email, mail, etc.
  • Any changes or matters not covered in this agreement shall be confirmed through written supplementary agreements
  • In case of inconsistency between this agreement and purchase orders, this agreement shall prevail
  • This agreement is made in triplicate (two copies for Party A, one copy for Party B), each with equal legal effect, effective from the date of stamping by both parties

Technical Parameters

Item Specifications
Maximum Workpiece Size (W×H×D) Approx. 130×120×170 mm
Slicing Thickness Range 0.2-4 mm
Diamond Wire  
– Wire Diameter Φ0.06mm – Φ0.25mm
– Wire Spool Capacity 100KM (0.1mm diameter)
– Travel Method Reciprocating progressive
– Tension Range 10-25N
– Tension Control Method Servo torque control
– Maximum Reciprocating Wire Speed 1800m/min
– Acceleration/Deceleration Time 5s
– Tension Control Servo Power × Units 2.2KW × 2 units
Main Roller  
– Size (OD × Length) Φ150mm × 190mm
– Motor Power × Units 3.7KW × 3 units
Worktable  
– Worktable Stroke 150mm
– Horizontal Rotation Adjustment Range & Precision ±1°; ±30″
– Elevation Angle Adjustment Range & Precision ±1°; ±30″
– Automatic Cutting Feed Speed 0.1-6 mm/min
– Manual Feed Speed 0.1-6 mm/s
– Feed Position Control Precision 0.01mm
– Feed Position Display Resolution 0.001mm
– Feed Motor Power × Units 0.4KW × 1 unit
Wire Release/Collection  
– Wire Wheel Size (Diameter × Length) OD Φ180mm × ID φ130mm × Width 110mm
– Motor Power × Units 4.5KW × 2 units
Wire Arrangement  
– Wire Arrangement Stroke 110mm
– Wire Arrangement Motor Power × Units 0.4KW × 2 units
Chiller  
– Power 5KW (cutting fluid cooling + motor spindle cooling)
Air Source  
– Air Source Pressure 0.6MPa
Oil Mist Treatment  
– (Exhaust) Pollution Collection Device Capacity 2.2KW
Overall Weight Approx. 4000 Kg
Overall Dimensions (L×W×H) Approx. 1800×1200×2600 mm (subject to actual design)
Power Supply  
– Voltage Three-phase five-wire, 380V/50Hz
– Rated Power Approx. 35KW

Standard Configuration List

 

No. Item Name Specification/Model Quantity Unit
1 Multi-Wire Cutting Machine MW1212T-190 1 Set
2 Water-Air Chiller WHWOA-70C+35C-3385 1 Set
3 Oil Chiller VHO-35C-3385 1 Set
4 Roller MWZG-150-170 (DX1212.01-2) 2 Set
5 Roller Removal Tool HN150DHC 1 Set
6 Material Plate DX1212.04-1 4 Pcs
7 Collection/Release Wheel MWCXL-180-110 (DX1212.02-2) 4 Pcs
8 Guide Wheel MWDL-165 20 Pcs
9 Guide Wheel MWDL-100 20 Pcs
10 Guide Wheel MWDL-85 (DX1212.00-31-01) 20 Pcs
11 Scissors 1 Pc
12 Flat Screwdriver 3×150 1 Pc
13 Phillips Screwdriver 3×150 1 Pc
14 Adjustable Wrench 10″ 1 Pc
15 Wire Threading Needle Φ3×300 2 Pcs
16 Rubber Hammer 1500 Type 1 Pc
17 Masking Tape 2 Rolls
18 Tool Box 440×240×210 1 Pc