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Phone: +86 181-1645-5490
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Email: Sales18@DongheScience.com
HXV2020L-C Abrasive Wire Cutting Machine
- Equipment Name: Loop Abrasive Wire Cutting Machine
- Model: HXV2020L-C
- Brand: DongheScience
- Manufacturer: Shanghai Donghe Electromechanical Technology Co., Ltd.
- Main Unit Dimensions: 1090×1100×1930mm (L×W×H)
- Main Material: Precision steel structure
- Processing Objects: Graphite and other hard brittle materials
Working Principle
- Diamond micro-powder electroplated loop abrasive wire moves at high speed through the guide mechanism to achieve material cutting
- YZ two-axis rail and ball screw linear motion mechanism; motion axes driven by stepper motors for positioning control
- Worktable equipped with rotary mechanism (R-axis)
- PLC control system
- Oil lubrication system included
- Fully enclosed protective cover
- Equipped with Φ100mm dust extraction port, can be connected to central dust collection pipeline in workshop via ducting
Key Features
- High Precision: Repeat positioning accuracy of ±0.02mm over 300mm travel
- Versatile Processing: Suitable for graphite and other hard brittle materials
- Flexible Control: PLC-based control system with touch screen interface
- Complete Protection: Fully enclosed design with integrated dust extraction
- Reliable Components: Uses quality bearings (NSK/SKF) and electrical components from reputable brands
- Efficient Cutting: Maximum wire speed up to 58 m/sec with variable speed control
Main Components and Parts List
| Name | Main Parameters | Brand | Unit | Quantity |
|---|---|---|---|---|
| Bed/Carriage | Precision steel structure | Donghe | Set | 1 |
| Workpiece clamping mechanism | Precision steel structure | Donghe | Set | 1 |
| Wire frame | Precision steel structure | Donghe | Set | 1 |
| Protective cover | Precision sheet metal | Donghe | Set | 1 |
| Linear guide rail kit | Linear guide rail | Domestic | Set | 4 |
| Precision screw kit | Ball screw | Domestic | Set | 2 |
| Guide wheel bearing seat kit | Bearing seat assembly | Donghe | Set | 4 |
| Guide wheel bearing | Precision bearing | NSK or SKF | Piece | 8 |
| Pneumatic components | Cylinders/solenoid valves/pressure regulating valves/manual valves, etc. | Airtech/equivalent brand | Batch | 1 |
| PLC and expansion modules | Programmable logic controller | Mitsubishi/Huichuan or equivalent brand | Set | 1 |
| Touch screen | Touch screen | Domestic | Set | 1 |
| Abrasive wire drive wheel motor and inverter | AC asynchronous motor and inverter | Domestic | Set | 1 |
| Control motor and driver | Stepper motor | YAKO/Leisai/equivalent brand | Set | 2 |
| Electrical components | Protectors/relays/switches/knobs, etc. | Delixi/Chint/Schneider or equivalent brand | Batch | 1 |
| Guide wheel | Φ250 | Donghe | Piece | 3 |
| Abrasive wire | 2255-50 | Donghe | Piece | 2 |
HXV2020L-C Technical Parameters
| No. | Item | Technical Parameter |
|---|---|---|
| 1 | Maximum workpiece length (mm) | 200 |
| 2 | Maximum workpiece width (mm) | 200 |
| 3 | Maximum workpiece height (mm) | 200 |
| 4 | Abrasive wire length (mm) | 2255 |
| 5 | Abrasive wire diameter (mm) | 0.35-1.0 |
| 6 | Worktable X-axis stroke (mm) | 200 |
| 7 | Worktable Y-axis stroke (mm) | 200 |
| 8 | Maximum abrasive wire speed (m/sec) | 58 Max |
| 9 | Drive wheel diameter (mm) | 250 |
| 10 | Drive wheel groove number | 4 |
| 11 | Drive motor maximum speed (RPM) | 2840 |
| 12 | Worktable X-axis minimum feed (mm) | 0.01 |
| 13 | Worktable Y-axis minimum feed (mm) | 0.01 |
| 14 | Worktable X-axis repeat positioning accuracy (mm) | ±0.02/300 |
| 15 | Worktable Y-axis repeat positioning accuracy (mm) | ±0.02/300 |
| 16 | Total power consumption (kW) | 5 |
| 17 | Power supply | AC220V 50Hz |
| 18 | Air source (MPa) | 0.6 |
| 19 | Main unit external dimensions L×W×H (mm) | Approx. 1090×1100×1930 |
| 20 | Total machine weight (kg) | Approx. 500 |
