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HXT4040L-B Sand Wire Cutting Machine

The Honeycomb Ceramic Double Wire Cutting Machine is a high-performance cutting equipment designed and developed by Shanghai Donghe Electromechanical Technology Co., Ltd. for efficient processing of non-metallic materials. During the R&D process, the machine was fully optimized based on the material characteristics of honeycomb ceramics, resulting in a rational process structure and superior performance. It truly achieves multi-specification compatible cutting with convenient product positioning adjustment. The double-wire cutting system doubles the efficiency, and the dust collection system has been significantly upgraded to address the structural characteristics of honeycomb ceramics.

SKU: hxt4040l-b-sand-wire-cutting-machine Category:
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Operating Process

  1. Manual loading and workpiece clamping
  2. Cutting axis starts feeding for cutting operation
  3. Single feed completes the entire cutting process
  4. Waste material automatically flows out along the slide
  5. Machine automatically returns to position after cutting completion
  6. Manual removal of finished product
  7. One action cycle completed

The machine design fully considers multi-specification and multi-variety cutting requirements, making adjustments extremely convenient while meeting precision requirements. The equipment is equipped with safety protection devices to ensure personal safety in abnormal or emergency situations. The dust removal device ensures the workplace is free from serious dust particles, and the air blowing device ensures removal of dust particles from the carrier after cutting.

Main Configuration and Components

Equipment Name: Ring Sand Wire Cutting Machine
Model: HXT4040L-B
Brand: DongheScience
Manufacturer: Shanghai Donghe Electromechanical Technology Co., Ltd.
Product Dimensions (L×W×H): Approximately 3500×1850×2400mm
Main Material: Steel Structure
Processing Object: Honeycomb Ceramics

Working Principle

  1. Diamond micropowder electroplated ring sand wire achieves material cutting through high-speed movement driven by the wire running mechanism
  2. XY two-axis guide rail ball screw linear motion mechanism
  3. Motion axes driven by stepper motors
  4. Cutting length controlled by PLC program, synchronized adjustment with wire frame
  5. Manual oil injection lubrication system
  6. Equipped with Φ100mm dust suction port, can be connected to central dust collection pipeline in workshop via piping

Key Features

  • High Efficiency: Double wire cutting system doubles productivity
  • Multi-Specification Compatibility: Easy adjustment for various product sizes
  • Precision Control: PLC program control with ±0.02mm positioning accuracy
  • Safety Protection: Equipped with comprehensive safety devices
  • Dust Management: Advanced dust collection and blowing systems
  • Automated Operation: Semi-automated process reduces labor intensity

Main Components List

Component Main Parameters Brand Unit Quantity
Frame/Carriage Precision Steel Structure Donghe Set 1
Workpiece Clamping Mechanism Precision Steel Structure Donghe Set 1
Wire Frame Precision Structural Components Donghe Set 1
Main Dust Suction Port Sheet Metal Donghe Set 1
Linear Guide Rail Kit Linear Guide Rail Domestic Set 4
Precision Ball Screw Kit Ball Screw Domestic Set 2
Guide Wheel Bearing Seat Kit Bearing Seat Donghe Set 4
Guide Wheel Bearing Precision Bearing NSK or SKF Piece 8
Pneumatic Components Cylinder/Solenoid Valve/Pressure Regulating Valve/Manual Valve, etc. Airtech/Equivalent Batch 1
PLC and Expansion Module Programmable Logic Controller Mitsubishi/Inovance/Equivalent Set 1
Touch Screen Touch Screen Domestic Set 1
Sand Wire Drive Motor and Inverter IP55 AC Asynchronous Motor and Inverter Domestic Set 1
Control Motor and Driver Stepper Motor YAKO/Leisai/Equivalent Set 2
Electrical Components Protector/Relay/Switch/Knob, etc. Delixi/Chint/Schneider/Equivalent Batch 1
Guide Wheel Φ350 Donghe Piece 4
Sand Wire 4700-65 Donghe Piece 1

Technical Specifications

No. Item Technical Parameters
1 Workpiece Diameter Range (mm) 180-360
2 Workpiece Maximum Length (mm) 75-250
4 Worktable X-axis Travel (mm) 700
5 Worktable Y-axis Travel (mm) 450
6 Sand Wire Length (mm) Approximately 4700
7 Sand Wire Diameter (mm) 0.35~1.0
8 Guide Wheel Specification Diameter 350mm
9 Guide Wheel Groove Number 4
10 Sand Wire Speed (m/sec) 60 Max
11 Drive Motor Power (kW) 2.2
12 Drive Motor Maximum Speed (RPM) 2840
13 Worktable X-axis Minimum Feed (mm) 0.01
14 Worktable Y-axis Minimum Feed (mm) 0.01
15 Worktable X-axis Repeat Positioning Accuracy (mm) ±0.02
16 Worktable Y-axis Repeat Positioning Accuracy (mm) ±0.02
17 Dust Collection Port Diameter (mm) 100
18 Total Machine Power Consumption (kW) 5
19 Power Supply (Three-phase Five-wire) AC380V 50Hz
20 Air Source (MPa) 0.6
21 Equipment External Dimensions (L×W×H) (mm) Approximately 3500×1850×2400
22 Total Machine Weight (kg) Approximately 3150