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HXV200100L-C Wire Saw Cutting Machine

The HXV200100L-1000 endless diamond wire saw cutting machine uses high-speed moving diamond-coated endless wire as the cutting tool to process materials such as silicon carbide that do not require cutting fluid.

SKU: hxv200100l-c-wire-saw-cutting-machine Category:
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Key Features

  • Straight-line cutting capability
  • YZ dual-axis linear motion with guide rails and ball screws
  • High wire speed for efficient cutting
  • Full protection of motion mechanisms to reduce long-term failure rates
  • Fully enclosed design to minimize dust leakage
  • Processing range: Length 1800mm × Φ800mm

Equipment Specifications

  • Equipment Name: Endless Wire Saw Cutting Machine
  • Model: HXV200100L-1000
  • Brand: DongheScience
  • Manufacturer: Shanghai Donghe Electromechanical Technology Co., Ltd.
  • Dimensions: 5200mm (L) × 1700mm (W) × 2800mm (H)
  • Processing Material: Silicon carbide blanks, etc.
  • Weight: Approximately 4000kg

Working Principle

  • Diamond micro-powder electroplated endless wire moves at high speed driven by motion mechanism to cut material
  • YZ dual-axis linear motion mechanism with guide rails and ball screws
  • Motion axes driven by stepper motors
  • PLC control system
  • Lubrication system
  • Fully enclosed design

After-Sales Service

Warranty Period

  • The seller guarantees that the equipment will operate properly for 12 months from the date of installation and commissioning completion, under correct installation, normal use, and maintenance according to the manual.
  • After equipment arrival at buyer’s factory, buyer is responsible for unloading, moving equipment to installation location, and preparing power supply, compressed air source, central dust collection pipeline interface, and corresponding pipelines.
  • Seller arranges engineers to install and commission equipment at buyer’s site, with buyer arranging personnel to assist.

Spare Parts Supply

  • Common spare parts and consumables will be supplied by the seller upon request.
  • During warranty period, non-wear parts damaged under normal use will be provided free of charge by seller.
  • After warranty period, parts, wear parts, guide wheels, wire, and other consumables will be provided by seller at cost.
  • Consumables include: wire, guide wheels
  • Wear parts include: guide wheel bearing housings (replacement every 6 months)

Maintenance During Warranty Period

If equipment fails, seller will respond within 1 hour after receiving buyer’s fault notification. If remote guidance cannot resolve the issue, seller will arrive on site within 48 hours, parts will arrive within 48 hours, and equipment will be restored within 72 hours. Maintenance services, replacement of non-wear parts damaged under normal use (excluding consumables/wear parts) during warranty period are free of charge.

Training

  • After equipment installation, commissioning, and normal startup, seller provides free training for buyer’s technical personnel, operators, and management personnel for one day (may be extended up to three days as appropriate).
  • Training content includes equipment installation, use, daily maintenance and upkeep, troubleshooting, and safe operation.
  • During warranty period, if buyer’s technical personnel have other technical requirements for equipment use, seller will provide timely technical guidance via phone, WeChat, email, etc.

 

Major Components

Component Specification Brand Qty
Bed/Carriage Cast iron Donghe 1 set
Workpiece clamping mechanism Precision steel structure Donghe 1 set
Wire frame Precision steel structure Donghe 1 set
Filter water tank Stainless steel Donghe 1 set
Protective cover Precision sheet metal Donghe 1 set
Linear guide rail kit Linear guide Taiwan brand 4 sets
Precision ball screw kit Ball screw Taiwan HIWIN 2 sets
Guide wheel bearing housing kit Bearing housing assembly Donghe 4 sets
Guide wheel bearings Precision bearings NSK 8 pcs
Pneumatic components Cylinders, solenoid valves, etc. Airtech 1 batch
PLC and expansion modules Programmable logic controller Mitsubishi 1 set
Controller Wire cutting controller Domestic HL 1 set
Touch screen Touch screen Kunlun Tongtai 1 set
Drive motor and inverter AC asynchronous motor and inverter Imported 1 set
Control motor and driver Stepper motor Delta 2 sets
Electrical components Protectors, relays, switches, etc. Schneider 1 batch
Guide wheels Φ350 Donghe 4 pcs

Technical Parameters

No. Item Parameter
1 Maximum workpiece length (mm) 1800
2 Maximum workpiece width (mm) 800
3 Maximum workpiece height (mm) 800
4 Wire length (mm) Approx. 5445
5 Wire diameter (mm) 0.35-1.0
6 Worktable Z-axis travel (mm) 800
7 Worktable Y-axis travel (mm) 1800
8 Maximum wire speed (m/s) 84 Max
9 Drive wheel diameter (mm) 350
10 Number of drive wheel grooves 4
11 Drive motor power (kW) 2.2
12 Maximum drive motor speed (RPM) 2840
13 Total power consumption (kW) 8.6
14 Power supply AC380V 50Hz
15 Air pressure (MPa) 0.6
16 Main unit dimensions L×W×H (mm) 5200×1700×2800
17 Total weight (kg) Approx. 4000

Wear Parts and Consumables

Wear Parts

No. Item Quantity Service Life
1 Bearing housings Drive wheel bearing housing: 1 pc
Cutting wheel bearing housings: 2 pcs
Tension wheel bearing housing: 1 pc
6 months

Consumables

No. Item Quantity Service Life
1 Diamond wire 1 piece 3-8 hours
2 Guide wheels 4 pieces 1-3 months